Target Audience:
Professional technicians, independent repair shops, and DIY owners performing their own service and repair
Vehicle Class:
Mid-size SUV
Primary Competitors:
Chevrolet Blazer, Jeep Grand Cherokee, Dodge Durango, Toyota 4Runner
Competitive Advantage:
Factory OEM procedures with official Ford specifications, torque values, and wiring diagrams not found in aftermarket manuals
Complete Procedures:
Step-by-step factory repair procedures for all major systems
OEM Specifications:
Official Ford torque specs, fluid capacities, and diagnostic values
Diagnostic Content:
Fault code troubleshooting and diagnostic test procedures
Manual Type:
OEM factory workshop service and repair manual
Coverage Areas:
Engine, transmission, driveline, brakes, suspension, steering, electrical, HVAC, body and diagnostics
Page Count:
N/A - varies by print configuration; full multi-volume factory content
Delivery Method:
Instant digital download
Binding:
Digital PDF, printable on demand
Compatibility:
Windows, Mac, tablet, and smartphone with PDF reader
Engine:
Overhead valve and SOHC V6 gasoline engines: removal, overhaul, timing, cylinder head service
Fuel and Emissions:
Fuel injection, fuel pump, tank, evaporative emissions, exhaust
Ignition:
Distributorless ignition system, spark plugs, coils
Automatic Transmission:
4-speed automatic: fluid service, adjustments, removal, overhaul references
Transfer Case:
4WD transfer case operation, shift motor, fluid service
Axles and Driveline:
Front and rear axle, differentials, driveshafts, U-joints
Brakes:
Disc and drum brakes, ABS, master cylinder, bleeding procedures
Suspension:
Front and rear suspension, torsion bar / coil setups, shock replacement
Steering:
Power steering pump, gear, linkage, wheel alignment specifications
Heating and Air Conditioning:
HVAC components, refrigerant service, blower and controls
Electrical:
Wiring diagrams, fuse and relay locations, charging and starting systems
Body and Interior:
Panels, seats, glass, trim, doors, liftgate
Restraints:
Airbag system, seat belts, safety precautions
Instruments and Controls:
Gauge cluster, switches, warning systems
Diagnostics:
Fault code retrieval, sensor testing, diagnostic flow charts
Scheduled Maintenance:
Factory service interval procedures
Removal and Installation:
Component-level R&I procedures for major assemblies
Adjustments:
Belt tension, valve clearances, alignment, parking brake
Torque Specifications:
Factory torque values throughout all procedures
Special Tools:
Required special tool references where applicable
Depth Level:
Full factory workshop level, same content as dealership technicians use
Diagrams:
Exploded views, wiring schematics, and component location diagrams
Parts Information:
Part identification and specifications; not a parts catalog
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Standard Transmission:
5-speed manual (available on select models, typically 2-door)
Optional Transmission:
4-speed automatic overdrive
Automatic Features:
Electronic control, overdrive gear, column or floor shifter
4WD System:
Shift-on-the-fly or electronic 4WD with transfer case
Service:
Automatic transmission fluid and filter service procedures included in manual
Wheelbase:
Approximately 101.8 in (2-door), 111.6 in (4-door)
Length:
Approximately 180-190 in depending on body style
Curb Weight:
Approximately 3,400-4,100 lb depending on configuration
GVWR:
Approximately 5,000-5,500 lb depending on model
Audio System:
AM/FM stereo with cassette; premium CD/cassette head unit available
Speakers:
Multi-speaker system; optional premium sound with amplifier
Convenience and Assistance
4WD Controls:
Electronic push-button 4WD selector on equipped models
Cruise Control:
Available electronic cruise control
Driver Assistance:
N/A - modern ADAS features not offered on this model year
Oil and Filter:
Approximately every 3,000-5,000 miles depending on driving conditions
Tire Rotation:
Every 5,000-7,500 miles
Spark Plugs:
Per factory schedule, typically around 30,000-60,000 miles
Coolant:
Replace per factory interval, typically around 30,000-60,000 miles
Engine Oil:
SAE 5W-30, API-rated gasoline engine oil
Automatic Transmission Fluid:
Mercon ATF
Coolant:
Ford-specification ethylene glycol coolant
Transfer Case and Axles:
Ford-specified gear lubricants; capacities listed in manual
Common Wear Items:
Ball joints, tie rod ends, and front suspension bushings are known wear points
Rolling Fault Codes:
Early OBD-II era; manual includes code retrieval and troubleshooting procedures
Manufacturer:
Ford Motor Company, Dearborn, Michigan, USA
Model Introduction:
Explorer introduced in 1991 as Ford's mid-size SUV
Generation:
Second generation (1995-2001)
1999 Updates:
Continued refinement of the second-generation platform with updated powertrain and trim options
Assembly Plant:
Primarily assembled in the USA (St. Louis, Missouri) and other North American plants
