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2007-2009 Gilera GP 800 i.e Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Gilera Model: GP 800 i.e Year: 2007-2009 Type: Workshop Service Repair Manual Codes Engine Code: M340M 👋 Introduction Market Position Segment: Maxi-scooter, performance scooter Target...
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2007-2009 Gilera GP 800 i.e Workshop Service Repair Manual2007-2009 Gilera GP 800 i.e Workshop Service Repair Manual2007-2009 Gilera GP 800 i.e Workshop Service Repair Manual2007-2009 Gilera GP 800 i.e Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP 800 i.e
Year:
2007-2009
Type:
Workshop Service Repair Manual
Codes
Engine Code:
M340M
👋 Introduction
Market Position
Segment:
Maxi-scooter, performance scooter
Target Audience:
Enthusiasts, independent repair shops, owners performing DIY maintenance and repairs
Competitive Analysis
Competitors:
Suzuki Burgman 650, Yamaha TMAX 500, BMW C650 GT
Key Features
Unique Selling Points:
Powerful V-twin engine in a scooter platform, sporty handling, premium Italian design
Manual Value
Benefit:
Empowers owners and technicians with factory-level repair knowledge, reduces reliance on expensive dealerships, facilitates proactive maintenance
📋 Manual Details
Coverage Areas
Primary Coverage:
Full mechanical and electrical repair, diagnostics, maintenance
Secondary Coverage:
Bodywork, chassis, suspension, brakes, electrical system, fuel system, cooling system, lubrication system, engine, transmission
Page Count
Estimated Pages:
500+
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Management:
EFI, ignition timing, sensors, actuators, ECU troubleshooting
Fuel System:
Fuel injection system, fuel pump, injectors, pressure regulator
Cooling System:
Radiator, water pump, thermostat, coolant flow, fan operation
Lubrication System:
Oil pump, oil filter, oil circulation, oil pressure
Transmission:
CVT (Continuously Variable Transmission) operation, maintenance, and repair
Brakes:
Hydraulic system, ABS, brake caliper overhaul, fluid replacement, bleeding procedures
Suspension:
Front fork, rear shock absorber, linkages, adjustment, and overhaul
Electrical System:
Wiring diagrams, battery, charging system, starter, lighting, ignition, instrument panel
Chassis Frame:
Frame inspection, steering system, wheel alignment
Bodywork:
Fairings, seating, panel removal and installation, cosmetic repairs
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable), valve clearance checks
Troubleshooting:
Diagnostic flowcharts for common and uncommon problems, fault code interpretation
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly
Diagnostic Procedures:
Using diagnostic tools, checking sensor data, verifying component operation
Technical Depth
Depth:
Comprehensive, from basic fluid checks to full engine rebuilds and complex electrical diagnostics
Detail Level:
Factory-level detail with torque specifications, clearances, and special tool requirements
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for on-hand reference
Print Quality
Image Resolution:
High-resolution for clear illustrations and diagrams
Binding Type
Type:
Digital (PDF Download) - No physical binding
Paper Type
Type:
Digital (PDF) - No physical paper
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke, SOHC, 8 valves
Displacement:
799 cc
Bore X Stroke:
75 mm x 80 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
53.7 HP @ 7,000 RPM
Torque:
70 Nm @ 6,250 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Mikuni
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
Electronic ignition
Cooling
Cooling Method:
Liquid-cooled
Lubrication
Lubrication System:
Wet sump
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt drive to rear wheel
Features
Engagement:
Automatic centrifugal clutch
Fluid Specifications
Transmission Fluid:
Refer to manual for specific CVT fluid type and capacity (often specialized, e.g., SAE 75W-90 or specific CVT fluid)
📐 Dimensions
Exterior
Length:
Approx. 2,235 mm (88.0 in)
Width:
Approx. 820 mm (32.3 in)
Height:
Approx. 1,485 mm (58.5 in)
Wheelbase:
Approx. 1,580 mm (62.2 in)
Weights
Dry Weight:
Approx. 225 kg (496 lbs)
Gross Vehicle Weight Rating:
Refer to manual
Wheels Tires
Front Tire Size:
120/70-16
Rear Tire Size:
160/60-15
Wheel Bolt Pattern:
Refer to manual (likely 4-bolt)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle/Scooter classification, not typically subject to automotive crash ratings)
Active Features
ABS:
Available (ABS-equipped models)
Braking System:
Dual front discs, single rear disc
Passive Features
Lighting:
Halogen headlights, LED taillights
💡 Technology Features
Infotainment
Instrument Panel:
Digital LCD display with analog tachometer, speedometer, fuel gauge, temperature gauge, odometer, trip meters, clock
Lighting Control:
Manual headlight switch, hazard light button
Driver Assistance
ABS:
Optional Anti-lock Braking System for enhanced safety
Connectivity
Charging Port:
12V power outlet in glove box (for charging devices)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 12 months, whichever comes first (verify with manual)
Air Filter Replacement:
Refer to manual (typically 12,000-18,000 km or 7,500-11,000 miles)
Spark Plug Replacement:
Refer to manual (typically 12,000-18,000 km or 7,500-11,000 miles)
Cv Belt Replacement:
Refer to manual (often 20,000-30,000 km or 12,000-18,000 miles)
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ, SL or higher, JASO MA/MA2, viscosity SAE 10W-40 or 15W-50 (verify with manual)
Engine Oil Capacity:
Approx. 1.9 liters (2.0 US qt) with filter change (verify with manual)
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., Motorex Coolant M3.0 or equivalent)
Brake Fluid Type:
DOT 4
Known Issues
Potential Concerns:
CVT belt wear, rear shock absorber longevity, occasional electrical gremlins (common in some Italian models of this era, detailed troubleshooting in manual)
📚 Vehicle History
Brand Heritage
Manufacturer:
Piaggio & C. S.p.A. (under Gilera brand)
Model Evolution
Introduction Year:
2007
Design Philosophy:
To blend the practicality of a scooter with the performance and ergonomics of a motorcycle
Production
Manufacturing Location:
Italy (Piaggio Group facilities)
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the GP 800 i.e. are not widely publicized, Gilera as a brand has a long history of innovative design in the motorcycle and scooter segment.
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