Market Segment:
High-performance off-road motorcycle (Enduro/Motocross variant)
Key Competitors:
KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki RMX series, Kawasaki KX-FX series.
Vehicle Philosophy:
Designed for competitive off-road riding, offering robust performance and handling.
Manual Value Proposition:
Enables owners to perform professional-level maintenance and repairs, saving costs and ensuring optimal vehicle performance.
Intended User:
Technicians and owners familiar with general automotive practices.
Product Name:
Husqvarna TXC 511 2011 2012 Workshop Service Manual PDF Download
Description Summary:
Comprehensive workshop service manual for repair and overhaul of Husqvarna TXC 511 models from 2011 and 2012. Assumes technician familiarity with general automobile practices, focusing on product-specific repair aspects.
Coverage Focus:
Repair and overhaul, routine maintenance, advanced diagnostics, and complete engine/transmission disassembly.
Page Count Estimate:
Estimated 300-500+ pages (typical for comprehensive workshop manuals of this era)
Manual Type:
Workshop Service Manual
Engine Systems:
Engine disassembly and assembly, lubrication system, fuel system, ignition system, exhaust system, engine tuning.
Drivetrain Systems:
Transmission removal, installation, repair, and overhaul; Clutch system.
Electrical Systems:
Complete electrical system diagnostics, wiring diagrams, component testing, lighting, starting and charging systems.
Chassis Systems:
Brake system (hydraulic), suspension (front and rear), steering system, wheels and tires.
Body Systems:
Body panel removal and installation, interior trim, body maintenance.
Maintenance Procedures:
Routine maintenance, tune-ups, fluid changes, filter replacements, periodic inspections.
Repair Procedures:
Component removal and installation, overhaul procedures, troubleshooting guides, diagnostic steps.
Assembly Disassembly:
Detailed step-by-step instructions for component assemblies and disassemblies.
Depth Of Coverage:
Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers basic to advanced repair scenarios.
Diagnostic Capabilities:
Includes diagnostic procedures and troubleshooting for common and complex issues.
Proprietary Component Instructions:
Includes instructions for proprietary components and guidance on manufacturer-specific component instructions.
Engine Type:
Four-stroke, Single-cylinder
Engine Displacement:
478cc (for TXC 511)
Bore X Stroke:
Approximately 98mm x 63.4mm (typical for this displacement range)
Cooling System:
Liquid-cooled
Horsepower Estimate:
Estimated 50-55 HP (at crankshaft, typical for class)
Torque Estimate:
Estimated 30-35 lb-ft (at crankshaft, typical for class)
Fuel Delivery:
Fuel Injection (EFI), likely Mikuni or Keihin throttle body.
Fuel Type:
Unleaded gasoline, 91-98 RON (Octane rating)
Ignition System:
Digital CDI
Lubrication Type:
Wet Sump or Semi-Dry Sump, requiring specific motorcycle engine oil.
Transmission Type:
6-speed constant mesh sequential gearbox
Clutch Type:
Wet, multi-plate, hydraulically actuated
Gear Ratios:
Specific ratios detailed in manual, optimized for off-road performance.
Transmission Fluid:
Requires specific motorcycle gearbox oil (e.g., SAE 75W/85 or 10W/40 motorcycle specific).
Safety Certification:
Not applicable for off-road competition motorcycles in the same way as road vehicles. Focus on rider safety through design and maintenance.
Braking System:
Hydraulic disc brakes (front and rear), with specific rotor and caliper details in the manual.
Frame Construction:
Chromoly steel perimeter frame (typical for Husqvarna).
Safety Precautions In Manual:
Emphasis on using safety equipment and observing safety precautions during maintenance and repair.
Oil Change Interval:
Typically every 10-15 hours of riding or annually, detailed in manual.
Air Filter Cleaning:
Frequent cleaning recommended (after every few rides or as needed based on conditions), detailed in manual.
Spark Plug Replacement:
Refer to manual for specific mileage/hour interval or inspection criteria.
Engine Oil Type:
High-quality motorcycle-specific 4-stroke engine oil (e.g., Motul 7100 10W-40 or equivalent JASO MA/MA2 rated).
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Common Wear Items:
Clutch plates, fork seals, wheel bearings, steering head bearings, exhaust packing (muffler).
Potential Issues 2011 2012:
Early fuel injection calibration might require fine-tuning; electrical connectors can be prone to corrosion in wet conditions if not properly protected; Husqvarna build quality on some components may vary.
Torque Wrench Necessity:
Essential for critical fasteners (e.g., cylinder head, crankcase bolts, wheel nuts) as specified in the manual.
Special Tools:
Manual references specific Husqvarna special tool numbers for certain adjustments or repairs (e.g., valve adjustment tools, flywheel puller).
Brand Origin:
Swedish brand with a long history in motorcycles, dating back to 1903. Known for off-road prowess.
Txc Lineage:
The TXC line represented Husqvarna's enduro offerings, built upon their motocross platforms but adapted for longer-distance off-road racing with features like lighting and often larger fuel tanks.
Production Era:
These models were part of Husqvarna's transition period, later acquired by BMW Motorrad.
Model Specific Awards:
Not prominently advertised or recalled for this specific model generation, but Husqvarna as a brand has a strong record in off-road racing championships.
Owner Satisfaction Indicators:
Subjective, but generally positive for performance-oriented riders who understand the maintenance requirements of high-strung off-road machines.
