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ISUZU TROOPER Holden JACKAROO Workshop Manual 1998-2002

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🏷️ Basic Information Identification Make: Isuzu Model: Trooper Badge Engineering: Holden Jackaroo Generation Generation Code: UB/UCS (Second Generation) Production Years: 1991-2002 Facelift Years: 1998 👋 Introduction Market Position Segment: Mid-size...
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ISUZU TROOPER Holden JACKAROO Workshop Manual 1998-2002ISUZU TROOPER Holden JACKAROO Workshop Manual 1998-2002ISUZU TROOPER Holden JACKAROO Workshop Manual 1998-2002ISUZU TROOPER Holden JACKAROO Workshop Manual 1998-2002
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Trooper
Badge Engineering:
Holden Jackaroo
Generation
Generation Code:
UB/UCS (Second Generation)
Production Years:
1991-2002
Facelift Years:
1998
👋 Introduction
Market Position
Segment:
Mid-size SUV, known for its off-road capability and durability
Competitive Analysis
Competitors:
Toyota Land Cruiser Prado, Mitsubishi Pajero/Montero, Nissan Patrol, Land Rover Discovery
Key Features
Vehicle Appeal:
Rugged construction, reliable powertrains, go-anywhere capability, spacious interior, available in various configurations (short-wheelbase, long-wheelbase, different seating arrangements)
Manual Value Proposition
Benefit To Owner:
Empowers owners to perform DIY servicing and repairs, saving money on labor costs and enabling better understanding and maintenance of their vehicle.
📋 Manual Details
Coverage
Covered Years:
1998-2002
Covered Models:
All Isuzu Trooper and Holden Jackaroo models within the specified years
Format
File Format:
PDF Download
Language:
English
Type
Manual Type:
Workshop Service Repair Manual
Pages
Page Count:
Extensive (specific count not provided, but described as 'tons of detailed pictures & diagrams' and covering 'ALL repairs A-Z')
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Emission Control, Cooling System, Lubrication System, Intake and Exhaust Systems, Clutch, Manual Transmission, Automatic Transmission, Transfer Case, Driveshaft, Differential
Chassis:
Suspension (Front and Rear), Steering System, Brake System (including ABS), Wheels and Tires
Electrical:
Full Electrical System, Wiring Diagrams, Engine Control Systems, Lighting, Instrumentation, Ignition System, SRS (Supplemental Restraint System)
Body And Interior:
Body Panels, Doors, Windows, Seats, HVAC System (Heating, Ventilation, and Air Conditioning), Climate Control Systems, Interior Trim
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspections, general lubrication
Tune Up:
Ignition timing, fuel system adjustments, emission control system checks, idle speed adjustments
Repair And Rebuild:
Engine internal component repair/rebuild (cylinder head, valve train, engine block), transmission overhaul, brake system repair, suspension component replacement, steering component repair, HVAC system repair, electrical component troubleshooting and replacement
Diagnostics:
Troubleshooting guides for common and complex issues, diagnostic procedures for mechanical and electrical systems
Removal And Installation:
Comprehensive instructions for removing and installing all major components and sub-assemblies
Technical Depth
Depth:
Advanced, covering complete overhaul and rebuilding of all major mechanical and electrical systems. Includes detailed diagrams, torque specifications, timing procedures, and special tool requirements.
📊 Manual Specifications
File Characteristics
File Format:
PDF
Print Quality:
Printable pages, allowing users to print only necessary sections
Searchability:
Implied searchable text due to PDF format
Delivery
Delivery Method:
Instant Digital Download
Usage Rights:
Unlimited usage, never times out or expires
⚙️ Engine Specifications
Primary Engine
Engine Code:
4JX1 (Common for 1998-2002 models, though others may exist)
Engine Type:
3.0L Inline 4-cylinder Turbocharged Diesel (Commonly found in this generation)
Displacement:
2999 cc (3.0 Liters)
Bore X Stroke:
95.4 mm x 104.9 mm (Typical for 4JX1)
Compression Ratio:
18.5:1 (Typical for 4JX1)
Fuel System:
Common Rail Direct Injection (CRDI) with Electronic Fuel Injection (EFI)
Horsepower Kw:
~157-159 hp (approx. 117-119 kW) @ 3600 rpm (for 4JX1)
Torque Nm:
~333-350 Nm @ 1800 rpm (for 4JX1)
Other Engines
Gasoline Options:
3.2L 6VD1 V6 Gasoline and 3.5L 6VE1 V6 Gasoline engines were also available in this generation
Gasoline Displacement:
3165 cc (3.2L) and 3494 cc (3.5L)
Engine Management
Engine Control Unit:
ECU controlled fuel injection and engine management
🔧 Transmission
Standard Transmission
Type:
5-speed Manual Transmission (MUA5)
Optional Transmission
Type:
4-speed Automatic Transmission (4L30-E)
Transfer Case
Type:
Part-time 4WD system with Electronic Hi-Lo selection (often referred to as 'Shift-on-the-Fly' capability, depending on region and specific model)
Transmission Fluid Spec
Manual Gearbox Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 (Consult manual for exact spec)
Automatic Gearbox Fluid:
Dexron III or equivalent (Consult manual for exact spec)
📐 Dimensions
Exterior Dimensions Lwh
Long Wheelbase:
Approx. 4,685 mm (L) x 1,820 mm (W) x 1,800 mm (H) (Varies slightly by model/year)
Short Wheelbase:
Approx. 4,255 mm (L) x 1,820 mm (W) x 1,780 mm (H) (Varies slightly by model/year)
Wheelbase
Long Wheelbase:
Approx. 2,745 mm
Short Wheelbase:
Approx. 2,375 mm
Weights
Curb Weight:
Approx. 1,700 - 2,000 kg (depending on configuration and engine)
Gross Vehicle Weight Rating:
Approx. 2,400 - 2,600 kg
Towing Capacity:
Up to 2,500 kg (braked, check local regulations/specific model)
Tire Size
Common Fitment:
245/70R16, 265/70R16 (Consult manual for exact specifications per model)
Wheel Bolt Pattern
Pattern:
6x139.7 mm (often called 6x5.5 inches)
Center Bore:
106.1 mm
🛡️ Safety Features
Ratings
Crash Test Results:
Variable depending on region and testing agency. Early models may not have comprehensive modern ratings.
Passive Features
Airbags:
Driver and front passenger airbags (standard on facelifted models)
Seatbelts:
3-point front and rear seatbelts, pre-tensioners for front belts
Body Construction:
Body-on-frame construction for durability and off-road robustness
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims or as an option
Traction Control:
Traction control systems (TCS) may be present on some models
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player or CD player, often with 4-6 speaker system. Upgrades common.
Navigation:
Rarely factory fitted; typically an aftermarket addition.
Driver Assistance
Cruise Control:
Available on higher trim levels or as an option.
Connectivity
Phone Integration:
Not integrated; typically via aftermarket Bluetooth kits or cradles.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type (consult manual for specific recommendations).
Air Filter Replacement:
Every 15,000-30,000 km or annually.
Fuel Filter Replacement:
Diesel: Every 20,000-40,000 km. Gasoline: Refer to manual.
Spark Plug Replacement:
Gasoline engines: Every 40,000-100,000 km depending on plug type (standard, platinum, iridium).
Timing Belt Replacement:
For engines with timing belts (e.g., some V6 gasoline variants), typically every 90,000-150,000 km or 5-7 years. The 4JX1 diesel uses a timing chain.
Fluid Specifications
Engine Oil Capacity:
Approx. 6.0 - 7.0 liters for 4JX1 diesel (including filter). V6 gasoline engines may vary.
Engine Oil Grade:
Diesel: API CI-4 or CJ-4, SAE 5W-30 or 10W-30 synthetic/semi-synthetic recommended for 4JX1. Gasoline: API SN/SP, SAE 5W-30 or 10W-30/40 depending on engine and climate.
Coolant Type:
Ethylene glycol based coolant, typically green or long-life orange/pink. Capacity approx. 8-10 liters.
Brake Fluid:
DOT 3 or DOT 4 (Consult manual for specific type and minimum wet boiling point). Capacity approx. 1-1.5 liters.
Known Issues
Common Problems:
Automatic transmission shift quality issues (4L30-E), potential for ABS sensor failures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Isuzu Motors Ltd., Japan. Renowned for its expertise in diesel engines and commercial vehicles.
Model Evolution
First Generation:
Launched in the 1980s, establishing Isuzu's presence in the SUV market.
Second Generation Ub Ucs:
Introduced in 1991, significant redesign with improved styling, comfort, and technology. The 1998 facelift brought updated styling, new engine options (including the advanced 4JX1 diesel), and enhanced safety features.
Production
Manufacturing Locations:
Primarily Japan. Also produced or assembled in various other countries under license or as part of global manufacturing networks.
Production End
Discontinuation:
Production of the Trooper ceased globally in 2002. Holden Jackaroo also followed suit.
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Widely recognized for its off-road prowess and durability, often a popular choice for overland expeditions and serious off-roading communities.
Diesel Engine Technology:
The 4JX1 engine, with its common rail direct injection, was considered advanced for its time, offering good power and efficiency for an SUV of its era.
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