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2001-2004 PEUGOET 307 Petrol & Diesel Digital Workshop Repair Manual
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🏷️ Basic Information Identification Make: Peugeot Model: 307 Model Variants: 3-door hatchback, 5-door hatchback, SW estate (station wagon), CC convertible Production Years Covered: 2001, 2002, 2003, 2004 Body Style: Hatchback,...
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🏷️ Basic Information
Identification
Make:
Peugeot
Model:
307
Model Variants:
3-door hatchback, 5-door hatchback, SW estate (station wagon), CC convertible
Production Years Covered:
2001, 2002, 2003, 2004
Body Style:
Hatchback, estate and coupé cabriolet
Engine Coverage
Fuel Types:
Petrol and diesel engines covered in one manual
Engine Range:
1.4L, 1.6L and 2.0L petrol; 1.4L, 1.6L HDi and 2.0L HDi diesel
👋 Introduction
Market Position
Target Audience:
Compact family car buyers in Europe seeking practicality, safety and efficient diesel options
Segment:
Small family car / C-segment hatchback
Primary Users:
Private owners and fleet operators
Key Features
European Car of the Year:
Winner 2002, reflecting strong all-round design at launch
Diesel Efficiency:
HDi common-rail diesel engines offering strong economy and torque
Safety Focus:
High occupant protection ratings for its class at launch
Practicality:
Spacious cabin and large boot relative to segment rivals
Competitive Analysis
Main Rivals:
Volkswagen Golf, Ford Focus, Renault Megane, Vauxhall/Opel Astra
Key Advantage:
Ride comfort, interior space and award-winning safety package
📋 Manual Details
Manual Type
Manual Type:
Digital workshop repair manual
Coverage Level:
Full workshop-level service and repair procedures
Format & Delivery
File Format:
PDF
Delivery Method:
Instant download after purchase
Binding:
Digital - no physical book shipped
Compatibility:
Printable and viewable on PC, tablet and smartphone
Language
Language:
English
📖 Manual Coverage
Systems Covered
Engine - Petrol:
1.4L TU3, 1.6L TU5 and 2.0L EW petrol engines: removal, overhaul, timing and torque data
Engine - Diesel:
1.4L, 1.6L and 2.0L HDi common-rail diesels including turbocharger and injection systems
Fuel & Emission Systems:
Fuel pump, injectors, EGR and particulate-related diagnostics
Cooling System:
Radiator, thermostat, water pump and coolant circuit service
Transmission:
Manual gearbox and automatic transmission service, clutch replacement and overhaul
Drivetrain:
Driveshafts, CV joints and hubs
Suspension:
Front MacPherson strut and rear torsion beam suspension, including strut removal and bush replacement
Steering:
Power steering rack, pump and track rod procedures
Brakes:
Disc and drum brakes, ABS components, pad and disc replacement, bleeding
Electrical System:
Wiring, battery, alternator, starter motor, lighting and multiplexed systems
Body & Fittings:
Panels, bumpers, doors, trim, sunroof and wiper mechanisms
Heating & Ventilation:
Heater core, blower and air conditioning system service
Procedures Included
Routine Service:
Oil and filter changes, spark plugs, belts, fluid checks and service schedules
Diagnostics:
Fault-finding charts, fault code information and electrical testing
Removal & Refit:
Step-by-step engine, gearbox and component removal and installation
Torque Specifications:
Factory torque values for fasteners throughout the vehicle
Wiring Diagrams:
Circuit diagrams for major electrical systems
Technical Depth
Detail Level:
Workshop level - written for professional technicians but usable by competent DIY owners
Illustrations:
Photographs, exploded diagrams and technical drawings
Parts Information
Parts Data:
Component specifications, part clearances and wear limits for service decisions
Fluid Specifications:
Approved oils, coolants and fluids with capacities
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine Options
Petrol Engines:
1.4L (1360cc) TU3, 1.6L (1587cc) TU5, 2.0L (1997cc) EW10
Diesel Engines:
1.4L HDi, 1.6L HDi (1560cc) and 2.0L HDi (1997cc) with common-rail injection
Performance
1.4L Petrol Output:
Approximately 75 bhp
1.6L Petrol Output:
Approximately 110 bhp
2.0L Petrol Output:
Approximately 138 bhp
2.0L HDi Output:
Approximately 90-110 bhp depending on variant
Drive Layout:
Front-engine, front-wheel drive
Fuel System
Petrol Injection:
Multipoint sequential fuel injection
Diesel Injection:
HDi common-rail direct injection with turbocharger
Fuel Tank Capacity:
Approximately 60 litres
🔧 Transmission
Gearboxes
Standard Transmission:
5-speed manual gearbox
Optional Transmission:
4-speed automatic transmission (Porsche Tiptronic-style on 2.0L models)
Drive:
Front-wheel drive
Features
Clutch:
Single dry plate clutch on manual models
Final Drive:
Integrated final drive and differential in transaxle
📐 Dimensions
Exterior
Wheelbase:
Approximately 2608 mm (5-door hatchback)
Length:
Approximately 4202 mm (5-door hatchback); SW estate longer
Width:
Approximately 1746 mm
Height:
Approximately 1520 mm (hatchback); SW higher
Weights
Curb Weight:
Approximately 1200-1350 kg depending on engine and body style
Gross Vehicle Weight:
Approximately 1660-1800 kg depending on variant
🛡️ Safety Features
Ratings
Euro NCAP:
4-star adult occupant rating in 2002 crash testing
Recognition:
First car in its class to achieve a 4-star Euro NCAP result at launch period
Passive Features
Airbags:
Driver and front passenger airbags; side airbags on many variants
Seatbelts:
Front seatbelt pretensioners and load limiters
Body Structure:
Reinforced passenger cell with programmed deformation zones
Active Features
Braking Aids:
ABS with electronic brakeforce distribution (EBD)
Emergency Braking:
Emergency braking assistance (EBA) on most models
💡 Technology Features
Infotainment
Audio System:
RDS radio/CD head unit; multi-disc changer available on higher trims
Display:
Multifunction trip and vehicle information display
Connectivity:
N/A - era-typical, no Bluetooth or USB as standard
Driver Assistance
Cruise Control:
Available on higher trim levels
Parking Sensors:
Rear parking aid available on some SW and CC models
Advanced ADAS:
N/A - not fitted to this generation
🔧 Maintenance
Service Intervals
Oil & Filter Change:
Approximately every 12,500 miles / 20,000 km or 12 months (shorter intervals recommended for diesel urban use)
Timing Belt:
Replacement typically around 80,000-100,000 miles; verify against manual schedules
Air Filter:
Inspect at each service, replace as required
Brake Fluid:
Replace every 2 years
Fluid Specifications
Engine Oil - Petrol:
Semi-synthetic 5W-40 or 10W-40 meeting PSA approval
Engine Oil - Diesel:
Mid-SAPS 5W-40 oil meeting PSA HDi requirements
Coolant:
PSA-approved long-life ethylene glycol coolant
Gearbox Oil:
Manual gearboxes generally sealed for life; check manual for correct fluid
Known Issues / Common Wear
2.0L HDi Turbo:
Monitor turbo lubrication; oil supply issues can shorten turbo life if servicing is neglected
Diesel Particulate:
Diesel models can suffer EGR coking with extensive urban running
Front Suspension:
Drop links and lower bush wear cause knock over bumps
Electrical:
BSI (built-in systems interface) faults can cause intermittent electrical issues
Clutch & DMF:
Dual-mass flywheel wear on HDi models at higher mileage
📚 Vehicle History
Brand Heritage
Manufacturer:
Peugeot, part of PSA Peugeot Citroën, founded in the 19th century in France
Heritage:
Long-established French manufacturer known for compact hatchbacks and HDi diesel technology
Model Evolution
Launch:
307 introduced in 2001 as successor to the Peugeot 306
Platform:
Based on the PSA PF2 platform shared with Citroën models
Body Range Growth:
Range expanded from hatchbacks to SW estate (2002) and CC coupé cabriolet (2003)
Successor Era:
Facelifted 2005; remained in production until 2007/2008
Production
Production Location:
Manufactured primarily at Peugeot's Sochaux plant in France
🏆 Awards & Recognition
Recognitions
European Car of the Year 2002:
Won outright, one of the most significant industry awards of the era
Euro NCAP:
4-star adult occupant protection, class-leading at the time
Market Success:
One of Europe's best-selling compact cars in the early 2000s