Years Covered:
1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000
Segment:
Mid-size SUV / Off-road Utility Vehicle
Target Audience:
Off-road enthusiasts, families, those seeking rugged utility
Competitors Era:
Jeep Cherokee (XJ), Toyota Land Cruiser (80 Series), Mitsubishi Pajero (2nd Gen), Land Rover Discovery (1st Gen)
Platform:
Body-on-frame construction, shared platform with Daewoo Korando/Isuzu Trooper (design influence)
Powertrain Options:
Robust diesel engines, some petrol variants
Drivetrain Capability:
Part-time 4WD system with low-range gearing
Design Heritage:
Designed by Ken Greenley, European styling influence
Primary Coverage:
Comprehensive Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Electrical Schematics, Bodywork
Type:
Factory Service Manual / Repair Manual
Powertrain:
Engine overhaul, fuel injection, cooling, exhaust, lubrication
Drivetrain:
Transfer case, differentials, drive shafts, axles
Suspension Steering:
Front and rear suspension components, steering system, power steering
Brakes:
Hydraulic system, ABS (if equipped), parking brake, component replacement
Electrical:
Wiring diagrams, starting and charging system, lighting, accessories, ECU diagnostics
HVAC:
Heating, Ventilation, and Air Conditioning system repair and refrigerant handling
Body Interior:
Body panel removal/installation, interior trim, doors, windows, glass
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, DTC interpretation (OBD-I and early OBD-II)
Repair:
Component removal, disassembly, assembly, and installation procedures
Specifications:
Torque specifications, clearances, tolerances, wiring colors
Special Tools:
Identification and usage of specialized tools required for specific repairs
Depth:
Complete workshop level - suitable for professional technicians and advanced DIYers
Engine Codes Diesel:
OM602 (Mercedes-Benz licensed), E23, E29
Engine Codes Petrol:
G32B (Mitsubishi 6G72 V6), C23NE (Opel C24NE based)
2.3L Diesel (Om602):
Approx. 90-100 hp @ 4000 rpm, 192-230 Nm torque
2.9L Diesel:
Approx. 100-120 hp, 230-280 Nm torque
3.2L V6 Petrol:
Approx. 140-160 hp, 250-280 Nm torque
Fuel Injection Diesel:
Indirect Injection (IDI) with Bosch/Lucas rotary pumps
Fuel Injection Petrol:
Multi-point Fuel Injection (MPFI)
Cooling Type:
Liquid-cooled
Oil Capacity Diesel:
Approx. 6.5 - 7.5 liters (depending on filter)
Oil Spec Diesel:
API CD/CE/CF or ACEA E1/E2, Viscosity 10W-40 or 15W-40
Oil Capacity Petrol:
Approx. 4.5 - 5.5 liters (depending on filter)
Oil Spec Petrol:
API SF/SG, Viscosity 10W-30 or 10W-40
Standard Gearbox:
5-speed Manual Transmission
Optional Gearbox:
4-speed Automatic Transmission (often with diesel engines, less common)
Drivetrain Configuration:
Part-time 4WD (4H, 4L) with 2WD (2H) rear-wheel drive option
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90
Automatic Transmission Fluid:
Dexron III / Mercon (or equivalent)
Clutch Type:
Hydraulically operated single dry plate clutch
Wheelbase:
Approx. 2650 mm (104.3 inches)
Length:
Approx. 4640 - 4700 mm (182.7 - 185.0 inches)
Width:
Approx. 1840 - 1860 mm (72.4 - 73.2 inches)
Height:
Approx. 1720 - 1750 mm (67.7 - 68.9 inches)
Curb Weight:
Approx. 1800 - 2000 kg (3968 - 4409 lbs)
Gross Vehicle Weight Rating:
Approx. 2500 - 2600 kg (5511 - 5732 lbs)
Cargo Volume:
Variable, depending on seating configuration (seats 5-7)
Crash Test Data:
Limited official crash test data available from independent agencies for this era and specific model
Active Safety Features:
ABS (Anti-lock Braking System) available on some later models/trims
Passive Safety Features:
Three-point seatbelts (front), lap belts (rear), reinforced body structure
Infotainment System:
Basic AM/FM radio, cassette player, optional CD player. Limited dashboard instrumentation.
Driver Assistance Features:
Primarily mechanical systems. ABS available on select later models.
Connectivity Options:
N/A (no factory integrated Bluetooth or advanced connectivity)
Oil Change Interval:
Diesel: 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months. Petrol: 5,000 km (3,000 miles) or 6 months.
Service Intervals Filters
Filter Replacement:
Oil filter: Replace with every oil change. Fuel filter: Diesel: 20,000 - 30,000 km (12,000 - 18,000 miles). Air filter: 20,000 - 30,000 km (12,000 - 18,000 miles).
Service Intervals Transmission
Transmission Fluid Change:
Manual: Inspect every 40,000 km (24,000 miles), change if necessary or every 80,000 km (50,000 miles). Automatic: 40,000 - 60,000 km (24,000 - 36,000 miles).
Service Intervals Coolant
Coolant Change:
Every 2 years or 40,000 - 50,000 km (24,000 - 30,000 miles)
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Dexron II/III or equivalent ATF
Coolant Type:
Ethylene Glycol based, typically a green or blue type
Common Problems:
Gasket leaks (head gasket, oil cooler), glow plug issues (diesel), vacuum line degradation, corrosion on body and chassis, potential for power steering pump leaks, EGR valve issues on later diesels.
Electrical Quirks:
Wiring harness degradation, intermittent dashboard lights, issues with power window motors.
Drivetrain Wear:
Wear in transfer case and differential bushings, U-joint wear, potential for clutch wear.
Ssangyong History:
SsangYong Motor Company, South Korean manufacturer with origins dating back to 1954, known for utility vehicles and SUVs. Partnered with Mercedes-Benz in the 1990s for powertrain technology.
Musso Development:
Developed based on a platform that shared some technology and design elements with the Isuzu Trooper and Mercedes-Benz G-Wagen. Launched in 1993 internationally.
Facelifts Updates:
Received minor cosmetic updates and powertrain refinements throughout its production run.
Production Period:
1993 - 2006 (global production, though the manual covers up to 2000)
Manufacturing Locations:
South Korea
