Target Audience:
Mechanical technicians familiar with BRP products and general automobile practices, as well as informed Suzuki Eiger owners.
Unique Selling Points:
Comprehensive coverage, emphasis on specific product aspects, inclusion of proprietary component manufacturer instructions, reliable information for quality service.
Competitors:
Likely competed with models from Yamaha (Grizzly), Polaris (Sportsman), and Honda (FourTrax) in the utility ATV segment.
Engine:
Detailed repair and overhaul procedures, tune-ups, lubrication system, fuel system, ignition system, exhaust system
Transmission:
Detailed repair and overhaul procedures for the transmission
Electrical System:
Comprehensive coverage of the electrical system, including wiring diagrams and component testing
Bodywork:
Body repair and panel work procedures
Cooling System:
While the Eiger LT-A400 is typically air-cooled, the manual will cover any associated components like oil coolers if applicable.
Suspension:
Front and rear suspension systems, including shock absorbers, springs, and linkages, with adjustment and repair procedures.
Brakes:
Front and rear brake systems, including hydraulic lines, master cylinders, calipers, brake pads, and rotors. Troubleshooting and bleeding procedures.
Steering System:
Steering components, tie rods, steering shaft, and any associated linkage. Procedures for alignment and repair.
Chassis:
Frame, sub-frame, and all chassis-related components.
Wheels Tires:
Wheel and tire specifications, mounting, and maintenance. Tire pressure recommendations.
Fuel Tank And Lines:
Procedures for fuel tank removal, installation, and fuel line maintenance.
Exhaust System:
Inspection, repair, and replacement of the exhaust system components.
Maintenance:
Routine maintenance and servicing instructions
Repair:
Diagnostic and repair procedures for common and complex issues
Disassembly Assembly:
Step-by-step instructions for component and system removal and installation
Troubleshooting:
Systematic troubleshooting guides based on symptoms, helping to identify the root cause of problems.
Diagnostic Charts:
Diagnostic charts and flowcharts for electrical and mechanical issues.
Engine Rebuild:
Detailed instructions for complete engine disassembly, inspection, and reassembly.
Transmission Overhaul:
Comprehensive procedures for the complete overhaul of the transmission system.
Depth:
Suitable for experienced mechanical technicians, covering both basic and extensive repairs, including engine and transmission disassembly
Special Tools:
Identification and usage of specific Suzuki special tools required for certain adjustments and repairs, often referenced by Suzuki part numbers.
Torque Specifications:
Precise torque values for all critical fasteners, essential for safe and correct assembly.
Wiring Diagrams:
Detailed electrical wiring diagrams for easy troubleshooting and component identification.
Proprietary Components:
Incorporates instructions from manufacturers of proprietary components to ensure proper understanding and repair.
Troubleshooting Flowcharts:
Inclusion of detailed troubleshooting flowcharts to systematically diagnose problems.
Part Numbers:
Likely includes reference to Suzuki part numbers for components, useful for ordering replacements.
Engine Type:
Likely a single-cylinder, air-cooled, 4-stroke engine. Specific displacement would typically be 376cc or similar based on Eiger model lineage.
Performance Notes:
The manual will contain detailed specifications for horsepower, torque, and other performance-related metrics, critical for accurate tuning and diagnostics.
Fuel System Type:
Likely carburetor-based, with manual detailing its operation, adjustment, and overhaul. Electronic fuel injection (EFI) is also a possibility for later models, but carburetor is more common for this era/model.
Lubrication System Type:
Wet sump lubrication system, with manual specifying oil types, capacities, and filter replacement intervals.
Engine Displament:
Approximately 376cc. Exact displacement to be confirmed in the manual.
Bore X Stroke:
Specific bore and stroke measurements will be provided in the manual for engine rebuilds.
Compression Ratio:
Engine compression ratio specifications will be detailed for diagnostic purposes.
Dry Weight:
Typically around 500-550 lbs for this class of ATV. Specific figures will be detailed in the manual.
Gross Vehicle Weight Rating:
GVWR will be specified in the manual, indicating the maximum allowable operating weight.
Towing Capacity:
Towing capacity, if applicable for this model, will be listed.
Length:
Typically around 80-82 inches. Precise dimensions will be in the manual.
Width:
Typically around 45-47 inches. Precise dimensions will be in the manual.
Height:
Typically around 45-47 inches. Precise dimensions will be in the manual.
General Maintenance Schedule:
The manual will provide detailed service intervals for oil changes, filter replacements, spark plugs, drive belts, brakes, and other critical components.
Air Filter Replacement:
Recommended intervals for air filter inspection and replacement, crucial for engine longevity.
Brake Fluid Replacement:
Recommended intervals for brake fluid replacement and bleeding.
Engine Oil Type:
Likely SAE 10W-40 or 20W-50 motorcycle-specific or ATV oil, with specific API service classification. Manual will confirm.
Gear Oil Type:
Specific gear oil for the differential and final drive will be listed, likely a GL-4 or GL-5 hypoid gear oil.
Coolant Type:
If applicable (e.g., oil cooler), coolant type and capacity will be specified. Primarily air-cooled.
Grease Type:
Specific types of grease for various lubrication points (e.g., suspension pivots, steering components).
Common Wear Items:
Common wear items might include the CVT belt, brake pads, wheel bearings, and suspension bushings. The manual will guide inspection and replacement.
Carburetor Cleaning:
Guidance on cleaning and adjusting the carburetor, a common maintenance task.
Electrical Connector Maintenance:
Procedures for cleaning and protecting electrical connectors from corrosion.
Spark Plug Gap:
Specific spark plug model and gap will be listed, crucial for proper ignition. E.g., NGK CR7E or similar.
Valve Clearance:
Detailed valve clearance specifications and adjustment procedures will be included for optimal engine performance and longevity.
Oil Capacity Engine:
Specific engine oil capacity will be listed, essential for correct filling.
Oil Filter Part Number:
Specific Suzuki part number for the oil filter will be included.
