Production Years Covered:
2004-2012 (approximate, D3 series production range)
Engine Type:
Marine diesel, inline 5-cylinder, 4-stroke
Displacement:
2.4 L (2435 cc)
Power Output:
130 hp (96 kW) at 4000 rpm
Aspiration:
Turbocharged, aftercooled
Cooling System:
Indirect cooling (freshwater coolant with heat exchanger)
Fuel System:
Common rail fuel injection
Emission Compliance:
EU RCD, EPA Tier 2 (typical for era)
Target Audience:
Boat builders, marine technicians, DIY mechanics, and fleet operators requiring a compact, reliable diesel engine for recreational and light commercial vessels.
Application:
Suitable for planing and semi-displacement hulls, typically in the 25-40 ft range, including cruisers, sport fishermen, and workboats.
Key Advantage:
High power-to-weight ratio, low noise and vibration due to inline 5-cylinder smoothness, and Volvo Penta's extensive service network.
Comparison:
Compared to 4-cylinder competitors, the D3-130A-B offers smoother operation; compared to larger 6-cylinder engines, it provides better fuel economy and compact installation.
Features:
Common rail injection, turbocharger with wastegate, seawater-cooled aftercooler, electronic engine management (EMS 2), diagnostic interface.
Coverage Areas:
Complete workshop service and repair procedures for the D3-130A-B engine, including maintenance, diagnostics, repair, and overhaul.
Page Count:
Approximately 400 pages (varies by edition)
Manual Type:
Workshop Service Manual (PDF)
File Format:
PDF (searchable, printable)
Delivery Method:
Instant download after purchase
Binding:
Digital (online access)
Engine Mechanical:
Cylinder head, valve train, pistons, connecting rods, crankshaft, bearings, cylinder block, flywheel, timing gears.
Fuel System:
Common rail high-pressure pump, injectors, fuel filter, fuel lines, tank connections, electronic control unit (ECU) for fuel management.
Cooling System:
Seawater pump, freshwater pump, thermostat, heat exchanger, expansion tank, hoses, cooling system bleeding.
Lubrication System:
Oil pump, oil filter, oil cooler, pressure relief valve, oil pan, lubrication circuit diagrams.
Air Intake and Exhaust:
Turbocharger, wastegate, aftercooler, air filter, exhaust manifold, riser, muffler, and associated piping.
Electrical System:
Battery, alternator, starter motor, wiring harness, sensors, gauges, warning systems, and ECU diagnostics.
Marine Gear:
Transmission (if applicable), propeller shaft, propeller selection, and alignment procedures.
Steering and Controls:
Throttle and shift controls, steering system interface, and electronic control unit (ECU) settings.
Maintenance:
Scheduled service intervals, fluid checks and replacements, filter changes, belt inspections, and winterization.
Diagnostics:
Troubleshooting charts for common issues, fault code retrieval and interpretation, and component testing.
Repair:
Disassembly, inspection, repair, and reassembly of major components with torque specifications and tolerances.
Overhaul:
Complete engine overhaul procedures, including cylinder head reconditioning, crankshaft inspection, and bearing replacement.
Adjustments:
Valve clearance, injection timing (if applicable), belt tension, and cable adjustments.
Wiring Diagrams:
Electrical schematics for engine management, instrumentation, and power distribution.
Depth:
Detailed step-by-step instructions with exploded views, diagrams, and specifications suitable for professional technicians and advanced DIY mechanics.
Parts Information:
Component identification with part numbers for ordering, and specifications for wear limits and tolerances.
Special Tools:
References to special tools required for certain procedures, with tool numbers where applicable.
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Primary Engine:
Volvo Penta D3-130A-B, inline 5-cylinder marine diesel
Displacement:
2.4 L (2435 cc)
Bore x Stroke:
81 mm x 93.15 mm
Compression Ratio:
17.5:1
Engine Options Range:
D3 series includes D3-110, D3-130, D3-160, D3-170, D3-190, D3-200, D3-220; D3-130A-B is a 130 hp variant.
Horsepower:
130 hp (96 kW) at 4000 rpm
Torque:
315 Nm (232 lb-ft) at 2000 rpm
Type:
Common rail direct injection
Fuel Injection Pressure:
Up to 1600 bar
Fuel Type:
Diesel, cetane number 45 minimum
Fuel Consumption:
Approximately 22 L/h at full load (typical)
Service Intervals:
Every 200 hours or annually (whichever comes first); major service every 1000 hours or 5 years.
Engine Oil:
Volvo Penta VDS-3 or VDS-4.5, SAE 15W-40 (API CI-4 or higher)
Coolant:
Volvo Penta Coolant VCS (yellow) mixed 50/50 with water
Fuel:
Diesel, cetane number 45 minimum
Common Wear Items:
Seawater pump impeller, fuel filters, air filter, belts, and turbocharger wastegate actuator.
Known Issues:
Injector failure, EGR cooler fouling (if equipped), and sensor failures (e.g., boost pressure sensor, coolant temperature sensor).
