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Yamaha BLASTER 200 ATV Complete Workshop Repair Manual 2002-2006

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This manual covers the Blaster 200, an All-Terrain Vehicle (ATV) produced between 2002 and 2006. Known for its aggressive styling and nimble handling, the Blaster has established a reputation as...
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Typ: Atv
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Art.-Nr: 56798
Yamaha BLASTER 200 ATV Complete Workshop Repair Manual 2002-2006Yamaha BLASTER 200 ATV Complete Workshop Repair Manual 2002-2006Yamaha BLASTER 200 ATV Complete Workshop Repair Manual 2002-2006Yamaha BLASTER 200 ATV Complete Workshop Repair Manual 2002-2006
This manual covers the Blaster 200, an All-Terrain Vehicle (ATV) produced between 2002 and 2006. Known for its aggressive styling and nimble handling, the Blaster has established a reputation as a fun and accessible sport ATV, appealing to both entry-level and intermediate riders. A manufacturer renowned for robust engineering in powersports, designed the Blaster with a focus on performance and durability. This model features a 195cc air-cooled, two-stroke, single-cylinder engine, a 6-speed transmission with a wet clutch, and hydraulic disc brakes for reliable stopping power. This professional quality workshop repair manual provides comprehensive service and repair information for the Blaster 200. It details routine maintenance procedures, troubleshooting guides, and step-by-step instructions for all mechanical and electrical repairs, including engine overhaul, transmission service, carburetor adjustments, and electrical system diagnostics. The manual is presented in English and includes numerous illustrations and wiring diagrams to aid in understanding. It is designed to assist DIY enthusiasts and owners in maintaining and repairing their vehicle, offering significant cost savings compared to professional mechanic fees.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Blaster
Model Designation:
200
Product Type:
Workshop Repair Manual
Vehicle Category:
All-Terrain Vehicle (ATV)
Generation
Covered Years:
2002, 2003, 2004, 2005, 2006
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, Yamaha Blaster owners seeking to perform their own maintenance and repairs
Competitive Analysis
Value Proposition:
Significant cost savings compared to professional mechanic fees
Key Features
Ease Of Use:
Easy to follow step-by-step instructions, user-friendly layout
Delivery:
Instant download upon payment, no shipping costs or waiting
Accessibility:
Viewable on multiple devices including PCs, Macs, tablets, and smartphones
📋 Manual Details
Coverage Areas
Scope:
Complete Service and Repair
Routine Maintenance:
Included
Page Count
Estimated Pages:
Comprehensive (Specific number not provided, but described as 'in depth')
Manual Type
Type:
Professional Quality Workshop Repair Manual
Language
Language:
English
Format
File Format:
PDF Download
Compatibility
Devices:
PC, MAC, Tablets, Smartphones
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, diagnostics, lubrication, cooling system
Transmission:
Clutch, gearbox, final drive, maintenance, and repair
Fuel System:
Carburetor adjustment and overhaul, fuel pump, fuel lines
Electrical System:
Ignition system, lighting, battery, charging system, wiring diagrams
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires
Brakes:
Hydraulic system, caliper and master cylinder service, brake pad replacement
Body And Trim:
Body panels, fenders, seat, handlebars, general disassembly/assembly
Procedures Included
Diagnostics:
Troubleshooting guides, common problem identification
Repair:
Step-by-step instructions for all mechanical and electrical repairs
Maintenance:
Oil changes, filter replacements, chain adjustments, general tune-ups
Rebuilds:
Engine rebuilds, transmission overhauls, carburetor rebuilds
Adjustments:
Carburetor settings, chain tension, clutch free play
Technical Depth
Depth:
Full professional quality, in-depth coverage for all repair jobs
Visual Aids
Illustrations:
Numerous pictures and diagrams
Wiring Diagrams:
Included for all electrical systems
📊 Manual Specifications
File Format
Quality:
High-quality PDF
Searchability:
Likely searchable text (standard for professional PDFs)
Print Quality
Printable:
Yes (downloadable format allows printing)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
195cc (Nominal, typically referred to as 200cc for the model)
Cooling System:
Air-cooled
Fuel System
Carburetor:
Likely a Mikuni VM-series carburetor (e.g., VM26) – manual will detail specific model and settings
Fuel Type:
Unleaded gasoline (with appropriate 2-stroke oil mixture)
Ignition
System:
CDI (Capacitor Discharge Ignition)
Performance
Horsepower:
Approx. 17-18 HP (typical for this class of 2-stroke ATV) – manual will have precise figures.
Torque:
Manual will detail torque specifications for various components.
🔧 Transmission
Standard
Type:
Constant mesh, 6-speed, wet clutch, chain drive
Features
Operation:
Manual foot-shift operation
Fluid Specifications
Oil Type:
Yamaha recommends Yamalube 2-stroke oil or equivalent, and specific gear oil for the transmission/clutch – manual will specify exact types and grades.
📐 Dimensions
Exterior
Length:
Manual will contain exact dimensions for the 2002-2006 models.
Weights
Dry Weight:
Approx. 340 lbs (154 kg) – manual will confirm precise weight.
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Handlebars:
Handlebar pad for impact absorption
Footwells:
Wide, rugged footwells with integrated heel guards
💡 Technology Features
Infotainment
Features:
N/A (This is a performance-oriented ATV, not typically equipped with infotainment features).
Driver Assistance
Features:
N/A (Basic ATV design).
🔧 Maintenance
Service Intervals
Oil Change:
Manual will specify interval based on hours of operation or mileage/time (e.g., every 20-30 engine hours or annually).
Spark Plug:
Manual will detail inspection and replacement intervals.
Air Filter:
Manual will specify cleaning/replacement intervals based on operating conditions.
Chain Adjustment:
Manual will provide a procedure and recommended slack amount.
Fluid Specifications
Engine Oil Type:
2-stroke pre-mix oil; manual specifies grade and ratio.
Gear Oil Type:
Manual will specify the correct gear oil viscosity and API service classification for the transmission.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid – manual will specify.
Known Issues
Carburetor Fouling:
Common in 2-stroke engines; manual provides cleaning and tuning procedures.
Clutch Wear:
Manual details inspection and replacement procedures.
Air Leak Intake:
Can affect performance; manual covers leak detection and sealing.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, known for its robust engineering in motorcycles and powersports vehicles.
Model Evolution
Blaster Legacy:
The Blaster series has a long-standing reputation as a fun, entry-level to intermediate sport ATV, known for its aggressive styling and nimble handling.
Production
Manufacturing Focus:
Yamaha ATVs are typically manufactured with a focus on performance and durability.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Yamaha Blaster has historically been recognized for its fun factor and value in the sport ATV segment, particularly appealing to younger riders and those new to ATVing.
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