Yamaha 2005-2009 YFM700RV Raptor 700 ATV Workshop Manual

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Stichworte: 2005 2006 2007 2008 2009 ATV Powersports Raptor Models Yamaha YFM700RV Raptor 700

Produktvarianten

Beschreibung

This comprehensive workshop manual covers the Yamaha YFM700RV Raptor 700, produced from 2005 to 2009. Renowned as a high-performance sport ATV, the Raptor 700 is engineered for experienced riders and competitive use, featuring a powerful 686cc liquid-cooled, DOHC, 4-valve engine with fuel injection for enhanced power delivery and efficiency. Its design emphasizes agility and rider control, boasting a lightweight chassis, long-travel suspension with adjustable shocks, and ergonomic controls for comfort during extended riding sessions. Building on a strong ATV heritage, the Raptor 700 represents a significant evolution in sport ATV technology, offering a benchmark for performance and reliability in its class. This manual provides in-depth workshop service and repair information, mirroring the detail found in authorized dealerships. It covers all essential systems, including complete engine overhaul, transmission, brakes, electrical components, suspension, and frame/bodywork. Detailed procedures for routine maintenance, troubleshooting common issues, and complete disassembly/reassembly are included, along with critical technical specifications, torque values, and electrical schematics. This resource is essential for owners, mechanics, and technicians seeking to maintain, diagnose, and repair the Yamaha YFM700RV Raptor 700, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YFM700RV Raptor 700

Model Variant:

Raptor 700

Years Covered:

2005, 2006, 2007, 2008, 2009

Codes

Chassis Code:

YFM700RV

👋 Introduction

Market Position

Positioning:

High-performance sport ATV, targeted at experienced riders and competitive use.

Competitive Analysis

Competitors:

Honda TRX450R, Suzuki LT-R450, Bombardier/Can-Am DS450.

Key Features

Engine Technology:

Fuel-injected, liquid-cooled, DOHC, 4-valve engine for enhanced power delivery and efficiency.

Chassis Design:

Lightweight, long-travel suspension with adjustable shocks for superior handling and comfort.

Ergonomics:

Comfortable seating position, wide handlebars, and user-friendly controls for extended riding sessions.

Manual Value

Dealer Equivalence:

Provides the same information and level of detail used by authorized Yamaha dealerships and certified technicians.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service and Repair

Page Count

Estimated Page Count:

Manual Type

Type:

Comprehensive Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, top end, bottom end, cooling system, lubrication system, fuel injection system, ignition system, starting system.

Transmission:

Clutch operation and adjustment, gearbox disassembly and reassembly, shift mechanism, final drive.

Brakes:

Hydraulic brake system, caliper service, master cylinder, brake lines, bleeding procedures, parking brake.

Electrical:

Wiring diagrams, charging system (stator, regulator/rectifier), battery, lighting, starter motor, ignition system troubleshooting, sensors (TPS, MAP, IAT, etc.).

Suspension:

Front and rear suspension setup, shock absorber service, linkage maintenance, steering system.

Frame And Body:

Frame inspection, body panel removal and installation, seat, fenders, handlebars.

Fuel System:

Fuel pump, fuel filter replacement, fuel injectors, throttle body service, fuel tank maintenance.

Procedures Included

Maintenance:

Oil changes, filter replacements, valve clearance checks and adjustments, spark plug replacement, chain adjustment, lubrication points.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting for common problems, error code interpretation.

Repair:

Detailed step-by-step repair procedures for all major components, including complete engine teardown and rebuilds.

Disassembly Assembly:

Comprehensive instructions for disassembling and reassembling every system for repair or replacement.

Technical Depth

Depth:

Complete rebuild specifications, torque values, clearances, tolerances, diagnostic procedures, electrical schematics.

Diagnostic Tools:

Information on specific diagnostic tools or methods recommended by Yamaha (e.g., EFI diagnostic tools).

📊 Manual Specifications

File Format

File Type:

Adobe PDF

Searchability:

Fully searchable text content for quick information retrieval.

Print Quality

Printability:

Printable pages for on-the-job use.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Liquid-cooled, DOHC, 4-valve, Single-cylinder

Displacement:

686 cc (41.8 cu. in.)

Bore X Stroke:

100.0 mm x 83.9 mm (3.94 in. x 3.30 in.)

Compression Ratio:

9.2:1

Performance

Horsepower Approximate:

Approx. 45-50 HP (Varies based on tune and specific model year updates)

Torque Approximate:

Approx. 45-50 lb-ft

Fuel System

Fuel Delivery:

Fuel Injection

Throttle Body Size:

44 mm

Fuel Type:

Unleaded gasoline, 90 octane or higher recommended

Lubrication System

Oil Capacity W Filter:

Approx. 2.4 L (2.5 US qt)

Oil Type Recommendation:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.

Cooling System

Type:

Liquid-cooled

Coolant Capacity:

Approx. 1.6 L (1.7 US qt)

Ignition System

Type:

TCI (Transistor Controlled Ignition)

🔧 Transmission

Standard

Type:

5-speed, constant mesh, wet multi-disc clutch

Final Drive:

O-ring sealed chain, 520

Reverse:

Features

Clutch Type:

Wet, multiple-disc

Gear Ratios:

Detailed ratios available in manual (e.g., 1st: 2.571, 2nd: 1.813, 3rd: 1.381, 4th: 1.150, 5th: 0.923)

Fluid Requirements

Transmission Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.

Transmission Oil Capacity:

Approx. 0.85 L (0.9 US qt)

📐 Dimensions

Exterior

Length:

Approx. 72.6 in. (1845 mm)

Width:

Approx. 45.7 in. (1160 mm)

Height:

Approx. 43.1 in. (1095 mm)

Wheelbase:

Approx. 50.4 in. (1280 mm)

Ground Clearance:

Approx. 4.4 in. (113 mm)

Weights

Dry Weight:

Approx. 373 lbs (169 kg)

Wet Weight:

Approx. 397 lbs (180 kg)

Tires

Front Tire Size:

AT21x7-10

Rear Tire Size:

AT20x10-9

Wheels

Front Wheel Size:

10 in.

Rear Wheel Size:

9 in.

Bolt Pattern:

4x110 mm (Front & Rear)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Adheres to ANSI/SVIA 1-2010 standards for ATVs.

Active Features

Braking System:

Hydraulic disc brakes front and rear for strong stopping power.

Suspension Stability:

Long-travel, independent front and swingarm rear suspension contribute to rider control and stability.

Passive Features

Ergonomics And Control:

Designed for rider comfort and control, reducing fatigue during operation.

Lighting:

Dual 30W Krypton headlights and 8W Krypton taillight for visibility.

💡 Technology Features

Infotainment

Display Features:

Multi-function LCD meter displaying speedometer, odometer, trip meter, clock, and gear indicator (if equipped).

Driver Assistance

No Electronic Aids:

No electronic rider aids like traction control or ABS typically found on this model; emphasis on rider skill.

Connectivity

No on-board connectivity or Bluetooth features.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 km (600 miles) or 6 months.

Oil Filter Replacement:

Every 1,000 km (600 miles) or 6 months (concurrently with oil change).

Air Filter Cleaning:

Every 500 km (300 miles) or 3 months; replace if damaged.

Spark Plug Inspection:

Every 1,000 km (600 miles).

Valve Clearance Check:

Every 4,000 km (2,500 miles) or 24 months.

Brake Fluid Check:

Every 1,000 km (600 miles) or 6 months; replace every 2 years.

Chain Lubrication Adjustment:

Every 500 km (300 miles).

Fluid Specifications

Engine Oil Spec:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.

Coolant Spec:

Ethylene glycol-based antifreeze, mixture of 50% coolant and 50% distilled water.

Brake Fluid Spec:

DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, tie rod ends, brake pads, drive chain and sprockets.

Potential Electrical Issues:

Occasional issues with regulator/rectifier or stator can occur due to heat and vibration, particularly with extended use or modifications.

Fuel System Maintenance:

Regular cleaning of fuel injectors and throttle body recommended for optimal performance, especially with varying fuel quality.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long-standing reputation for innovation and performance in the ATV market, with iconic models like the original Warrior and Banshee.

Model Evolution

Raptor Lineage:

The Raptor 700 is an evolution of the highly successful Raptor 660, incorporating a larger engine and fuel injection for improved performance and usability.

Production

Manufacturing Location:

Primarily manufactured in Japan, with some components and assembly potentially occurring in other Yamaha facilities.

Key Updates:

Introduction of the 700cc engine and EFI marked a significant technological leap over previous generations.

🏆 Awards & Recognition

Recognitions

Industry Reputation:

Consistently praised for its powerful engine, agile handling, and reliable performance in its class. Often cited as a benchmark for sport ATVs.