Make:
Mercury Marine (MerCruiser)
Model Series:
MerCruiser Sterndrive (MCM), Inboard and Tow Sports (MIE)
Model Variants:
5.0L MPI Alpha and Bravo; 350 MAG MPI Alpha and Bravo; 350 MAG MPI Alpha and Bravo Horizon; MX 6.2 MPI; MX 6.2 MPI Horizon; 350 MAG MPI Inboard; 350 MAG MPI Horizon Inboard; MX 6.2 MPI Inboard; MX 6.2 MPI Horizon Inboard; 350 MAG MPI Tow Sports
Production Years Covered:
2001, 2002, 2003, 2004, 2005, 2006
Engine Displacements:
5.0L, 5.7L (350 MAG), 6.2L (MX 6.2)
Fuel System:
Multi-port fuel injection (MPI)
Drive Configurations:
Alpha, Bravo, Inboard, V-drive
Target Audience:
Do-it-yourself owners and experienced marine mechanics
Primary Use:
Diagnosis, service, repair and overhaul of MerCruiser gasoline engines and drive systems
Step-by-Step Instructions:
Procedures based on complete disassembly of the machine
Illustrations:
Hundreds of photos, drawings and diagrams
Annotations:
Notes, cautions and warnings throughout each chapter
Electrical Service:
Troubleshooting and electrical procedures combined with wiring diagrams
Navigation:
Numbered table of contents and numbered instructions
Printing:
Printable pages; print the whole manual or selected pages
Cost:
Inexpensive alternative to paper factory manuals and professional shop rates
Availability:
Instant download; no shipping cost or delivery wait
Detail Level:
Factory service information written for both DIY owners and experienced mechanics
Manual Type:
Official full factory service repair manual
Publisher:
Mercury Marine (MerCruiser)
Models Covered:
MerCruiser inboards and sterndrives with 5.0L MPI, 350 MAG MPI and MX 6.2 MPI engines
Delivery Method:
Instant download
Compatibility:
PC-based Windows operating systems and Mac
Storage:
Saves to hard drive; can be burned to CD-ROM
Printing:
All pages printable
Engine Mechanical:
Disassembly, inspection, cleaning, measurement and reassembly of 5.0L, 5.7L and 6.2L MPI engines
Fuel System:
MPI fuel injection components, fuel delivery and related service procedures
Ignition and Electrical:
Ignition system service, charging, starting, wiring diagrams and troubleshooting
Cooling System:
Raw water and closed cooling components, inspection and repair
Exhaust System:
Exhaust manifolds, risers and related hardware
Lubrication System:
Oil pump, oiling circuit and related components
Sterndrive Units:
Alpha and Bravo drive service, adjustment and repair
Transmissions:
V-drive, Velvet Drive inline, Velvet Drive 5000 and ZF Hurth transmission spec sheets
Inboard and Tow Sports:
MIE inboard and tow sports engine service
Scheduled Maintenance:
Routine service and inspection procedures
Diagnosis:
Troubleshooting procedures to isolate engine, drive and electrical faults
Removal and Installation:
Component and assembly removal and installation steps
Overhaul:
Complete disassembly and reassembly procedures
Adjustments:
Specified clearances, adjustments and settings
Wiring Diagrams:
Electrical schematics for diagnosis and repair
Torque and Specifications:
Fastener torque values and measurement specifications included where applicable
Technical Depth and Parts
Technical Depth:
Factory-level detail with numbered instructions, detailed substeps and accompanying illustrations
Illustrations:
Photos, drawings, figure numbers and enlarged insets identify parts in detail
Parts Information:
Component identification and assembly relationships; part numbers as published in the factory manual
Who It Suits:
Both first-time DIY owners and experienced marine technicians
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
5.0L MPI:
V8 gasoline engine, multi-port fuel injection; Alpha and Bravo drive configurations
350 MAG MPI:
V8 gasoline engine, multi-port fuel injection; Alpha/Bravo, Horizon, Inboard and Tow Sports configurations
MX 6.2 MPI:
V8 gasoline engine, multi-port fuel injection; sterndrive and inboard configurations
Fuel System:
Multi-port fuel injection (MPI)
Exact Output Ratings:
N/A - output ratings vary by model and are listed in the manual specification sheets
Displacement Values:
5.0L, 5.7L and 6.2L as designated by model name
Specification Source:
Detailed factory specifications are contained in the manual, including spec sheets for the covered transmissions
Standard and Optional Transmissions
Drive Types:
Alpha and Bravo sterndrive; inboard and V-drive configurations
Transmission Spec Sheets Included:
V-drive transmission, Velvet Drive inline transmission, Velvet Drive 5000 transmission and ZF Hurth transmission
Tow Sports:
350 MAG MPI Tow Sports model included in coverage
Ratios and Fluid Capacities:
N/A - exact values vary by transmission model and are listed in the manual
Wheelbase:
N/A - not applicable to marine engines and drives
Length:
N/A - not applicable to marine engines and drives
Engine Displacements:
5.0L, 5.7L and 6.2L V8
Curb Weight:
N/A - dry engine and drive weights vary by model; refer to the manual specification sheets
Weight Specifications:
Published in the manual for covered engine and drive assemblies
Built-In Safety Information
Warnings and Cautions:
Notes, cautions and warnings throughout each chapter pinpoint critical information
Certification Ratings:
N/A - this is a service manual; vehicle crash test ratings do not apply
Safe Work Procedures:
Step-by-step procedures promote correct disassembly and reassembly
Electrical Safety:
Wiring diagrams and electrical service procedures support safe diagnosis
Scheduled Maintenance:
Maintenance procedures and intervals as published in the factory manual
Interval Values:
N/A - exact intervals vary by model and are listed in the manual maintenance schedule
Engine Oil:
Specifications as published in the manual
Drive Lubricant:
Specifications as published for Alpha and Bravo drives
Transmission Fluid:
Specifications as published for V-drive, Velvet Drive and ZF Hurth transmissions
Cooling System:
Coolant specifications as published in the manual
Known Issues and Wear Items
Common Wear Items:
Impellers, spark plugs, filters, drive lubricant and exhaust components
Diagnostic Support:
Troubleshooting procedures to identify common engine, drive and electrical problems
Specified Values:
Clearances, adjustments and torque values included for repair work
Manufacturer:
Mercury Marine, manufacturer of MerCruiser marine engines and drives
Product Line:
MerCruiser gasoline sterndrive, inboard and tow sports engines
Engine Families:
5.0L MPI, 350 MAG MPI and MX 6.2 MPI
Drive Families:
Alpha and Bravo sterndrives; inboard and V-drive configurations
Production Location:
N/A - specific plant information is not specified in this manual
Model Years:
2001 through 2006
