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2002 Yamaha YFM660FP-Grizzly-Ultramatic Owners Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 660 Model Code: YFM660FP Vehicle Type: All-terrain vehicle (ATV) Model Year: 2002 Production Years Covered: 2002 👋 Introduction Market Position Target Audience:...
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Typ: Atv
Dodavatel:
SKU: 582789
Štítky:
Atv
Manual
Repair Guide
Yamaha
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🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 660
Model Code:
YFM660FP
Vehicle Type:
All-terrain vehicle (ATV)
Model Year:
2002
Production Years Covered:
2002
👋 Introduction
Market Position
Target Audience:
Adult ATV owners performing routine maintenance, pre-ride checks, and basic servicing on the Grizzly 660
Usage Class:
Recreational and utility 4x4 ATV
Competitive Analysis
Class Rivals:
Polaris Sportsman 500/700, Honda Rubicon 500, Suzuki Vinson 500
Key Advantage:
Largest engine in its class at introduction, with Yamaha Ultramatic continuously variable transmission and On-Command 2WD/4WD
Key Features
Engine:
660cc liquid-cooled single-cylinder four-stroke
Transmission:
Ultramatic CVT with hi/lo range and reverse
Drive System:
On-Command push-button 2WD/4WD
Brakes:
Dual hydraulic disc front, sealed drum rear
📋 Manual Details
Manual Type
Manual Type:
Official factory owners manual
Scope:
Owner operation, care, maintenance schedules, and basic inspection procedures
Language:
English
Format & Delivery
File Format:
PDF
Delivery Method:
Instant digital download
Binding:
Digital
Compatibility:
Printable on standard paper; viewable on PC, tablet, and smartphone
Page Count
Page Count:
N/A - not specified for this edition
📖 Manual Coverage
Systems Covered
Engine:
Four-stroke single-cylinder engine layout and controls
Fuel System:
Carburetor operation, fuel tank, and fuel valve
Cooling System:
Liquid cooling system and coolant level checks
Transmission:
Ultramatic CVT, gear selector, and drive select lever operation
Drive System:
On-Command 2WD/4WD selector and differential
Electrical:
Battery, fuses, lights, and ignition switch
Brakes:
Front disc and rear drum brake inspection and adjustment
Suspension & Chassis:
A-arm suspension, wheels, tires, and steering
Procedures Included
Periodic Maintenance:
Complete factory maintenance interval charts and service checklists
Fluid Service:
Engine oil change, oil filter replacement, and coolant checks
Adjustments:
Throttle free play, cable adjustment, brake adjustment, and chainless driveshaft checks
Inspections:
Pre-operation checks, spark plug inspection, and air filter cleaning
Troubleshooting:
Basic troubleshooting and emergency start-up procedures
Care & Storage:
Cleaning, long-term storage, and transport procedures
Torque Data:
Wheel nut and fastener torque specifications
Technical Depth
Depth Level:
Owner-level maintenance and inspection; not a full workshop service manual with teardown procedures
Illustrations:
Factory line diagrams and exploded component views
Specification Tables:
Factory specifications for capacities, pressures, and adjustments
Parts Information
Part Numbers:
Selected wearable and consumable part references for service items
Fluid Capacities:
Engine oil and coolant capacities with recommended grades
Replacement Intervals:
Factory-recommended replacement intervals for filters, plugs, and fluids
Reference Sections
Safety:
Riding safety guidelines, warning labels, and load limits
Controls:
Location and function of all controls and indicators
Specifications:
Complete vehicle specification tables
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine
Engine Type:
Liquid-cooled 4-stroke SOHC single cylinder
Displacement:
660cc
Bore x Stroke:
100.0 mm x 84.0 mm
Compression Ratio:
9.2:1
Cooling:
Liquid-cooled with radiator
Performance
Starting System:
Electric start with recoil backup
Ignition:
DC-CDI
Fuel System
Fuel Delivery:
Mikuni carburetor
Fuel Tank Capacity:
5.3 US gallons (20 liters)
Recommended Fuel:
Regular unleaded gasoline
🔧 Transmission
Transmission
Standard Transmission:
Yamaha Ultramatic continuously variable transmission (CVT)
Gear Ranges:
High, low, neutral, reverse, park
Final Drive:
Shaft drive
Drive Modes:
On-Command push-button 2WD/4WD
Clutch:
Automatic centrifugal, dry-type CVT
📐 Dimensions
Exterior
Wheelbase:
50.6 in (1,285 mm)
Overall Length:
81.1 in (2,060 mm)
Overall Width:
45.7 in (1,160 mm)
Overall Height:
47.2 in (1,200 mm)
Ground Clearance:
10.8 in (275 mm)
Weights
Curb Weight:
Approximately 600 lb (272 kg)
Maximum Load Capacity:
331 lb (150 kg) combined rider, cargo, and accessories
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A - ATVs are not crash tested by consumer rating agencies
Active Features
Brakes:
Dual hydraulic disc front brakes, sealed mechanical drum rear brake
Traction:
Selectable 4WD via On-Command system
Parking:
Parking brake lever and transmission park position
Passive Features
Foot Protection:
Full floorboards with footpegs
Warning Labels:
Factory safety warning and information labels
Speed Limiter:
Adjustable throttle limiter screw
💡 Technology Features
Instrumentation
Display:
Digital LCD multifunction display
Indicators:
Speedometer, odometer, trip meter, hour meter, gear position, and 4WD indicator
Warning System:
Reverse indicator light and coolant temperature warning
Infotainment
Audio System:
N/A - not equipped on this model
Driver Assistance
Assistance Systems:
N/A - not equipped on this model era
🔧 Maintenance
Service Intervals
Initial Service:
Break-in check at 1 month or 20 hours of operation
Regular Service:
Periodic checks every 3 months / 50 hours, per factory interval chart
Engine Oil:
Initial change after break-in, then regularly per schedule
Air Filter:
Clean every ride in dusty conditions; replace periodically
Fluid Specifications
Engine Oil:
Yamalube 4-stroke oil or equivalent, SAE 10W-40, API SE or higher
Coolant:
High-quality ethylene glycol antifreeze with corrosion inhibitors
Rear Gear Oil:
SAE 80 API GL-4 hypoid gear oil
Known Issues & Wear Items
Common Wear:
CVT drive belt, brake pads, spark plug, and air filter element
Service Notes:
Inspect CVT intake ducts and driveshaft boots regularly; keep radiator fins clear of mud
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Co., Ltd., founded 1955 in Iwata, Japan
ATV Heritage:
Yamaha introduced its first ATV, the Tri-Moto YTM200, in the early 1980s and became a leader in four-wheel ATVs
Model Evolution
Grizzly Origins:
The Grizzly line debuted in 1998 with the 600; the 660 replaced it for 2002 with a larger engine
2002 Update:
New 660cc engine derived from the Raptor 660, with Ultramatic CVT and On-Command 4WD carried over as signature features
Production
Production Location:
Yamaha Motor Manufacturing Corporation, Newnan, Georgia, USA
🏆 Awards & Recognition
Recognitions
Class Standing:
Widely regarded as the most powerful ATV in the utility 4x4 class at its 2002 introduction
Ultramatic Recognition:
Yamaha's Ultramatic CVT became an industry benchmark for durability in automatic ATV transmissions
Formal Awards:
N/A - no specific formal awards documented for the 2002 Grizzly 660