Target Audience:
Entry-level and recreational riders; the Blaster was positioned as an affordable, lightweight sport ATV suited to younger and smaller riders
Target Audience:
DIY owners and home mechanics performing their own service and repairs
Competitive Advantage:
Two-stroke 200cc engine offered strong power-to-weight in a simple, low-cost package; easy for owners to wrench on compared with more complex four-stroke rivals
Segment Rivals:
Competed with other lightweight sport quads of the era in the 200cc two-stroke class
Key Feature:
Air-cooled 196cc two-stroke single engine
Key Feature:
Lightweight two-wheel-drive chassis with long-travel suspension
Key Feature:
Simple, rugged construction with readily available parts
Key Feature:
Six-speed manual transmission
Coverage Areas:
General information, routine maintenance, engine removal and installation, fuel system, lubrication and cooling, engine specifications, transmission and drive chain, steering, shocks, body work, intake and exhaust, electrical system, advanced troubleshooting
Page Count:
N/A - page count not specified in the product description
Manual Type:
OEM-style factory shop, service and repair manual
File Format:
PDF (electronic downloadable)
Delivery Method:
Instant download after payment; no shipping cost or waiting
General Information:
Identification, model data, safety notices and special tools
Engine:
Complete two-stroke engine teardown, inspection, rebuild and reassembly
Fuel System:
Carburetor service, throttle and fuel delivery
Lubrication and Cooling:
Two-stroke oil injection / premix lubrication system and air cooling
Intake and Exhaust:
Air filter housing, intake tract and exhaust pipe / silencer
Transmission and Final Drive:
Six-speed gearbox, clutch, drive chain and sprockets
Electrical System:
Ignition, charging, lighting, switches and wiring diagrams
Steering:
Handlebar, steering shaft and tie-rod service
Suspension and Shocks:
Front and rear shock absorbers, A-arms and swingarm
Brakes:
Brake system adjustment, inspection and component service
Body Work:
Fenders, plastics, frame and body panel removal and installation
Routine Maintenance:
Scheduled service intervals, adjustments, fluid and filter service
Engine Removal and Installation:
Step-by-step engine-out procedures
Troubleshooting:
Advanced troubleshooting charts for engine, drive and electrical faults
Parts Lookup:
Information to look up parts for repairs and routine maintenance
Printable Pages:
Find the page for your job, print it and take it to the work area
Technical Depth:
Factory-level service detail: torque specs, tolerances, exploded views and step-by-step repair procedures
Skill Level:
Suitable for professional technicians and DIY owners alike
Parts Information:
OEM manual content supports parts identification and ordering for repairs and routine maintenance
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Primary Engine:
Single engine option for all 1987-2006 models
Type:
196cc (nominal 200cc) air-cooled two-stroke single cylinder
Bore x Stroke:
66 mm x 57 mm
Carburetor:
Mikuni slide carburetor
Rated Output:
N/A - factory horsepower figure not published in this manual listing
Starting System:
Kick start
Fuel Delivery:
Carbureted, no fuel injection
Lubrication:
Two-stroke oil injection (Autolube) system
Fuel Requirement:
Regular unleaded gasoline mixed or injected with two-stroke oil per factory specification
Standard Transmission:
Six-speed constant-mesh manual gearbox
Optional Transmission:
N/A - no automatic or alternative transmission offered on this model
Clutch:
Wet multi-plate manual clutch
Final Drive:
Chain drive to rear axle
Drive Type:
Two-wheel drive (4X2)
Drive Chain Service:
Manual covers drive chain and sprocket inspection, adjustment and replacement
Wheelbase:
Approximately 43.3 in (1,100 mm)
Length:
Approximately 68.9 in (1,750 mm)
Curb Weight:
Approximately 309 lb (140 kg)
Note:
Figures are approximate factory specifications; confirm exact values in the manual for your model year
Crash Test Ratings:
N/A - ATVs are not subject to automotive crash test ratings
Passive Feature:
Engine kill switch (tether style on early models) and handlebar-mounted engine stop switch
Passive Feature:
Foot guards and running boards for rider protection
Active Feature:
Front and rear drum/disc brakes with independent controls
Active Feature:
Headlight and taillight for visibility
Instrumentation and Audio
Audio System:
N/A - no factory audio or infotainment system on this ATV
Instrumentation:
Basic gauge cluster with speedometer/odometer, neutral and oil indicator lights
Ignition:
CDI (capacitor discharge) electronic ignition
Driver Assistance:
N/A - no electronic driver assistance features; analog controls only
Routine Maintenance:
Scheduled service per factory intervals: engine oil (transmission oil) changes, chain lubrication, air filter cleaning, brake and cable adjustment, spark plug service
Two-Stroke Oil:
Autolube injection oil reservoir check and refill at regular intervals
Transmission Oil:
Yamalube or equivalent API SE-grade oil, per factory capacity and grade in the manual
Two-Stroke Oil:
Yamalube 2-stroke injection oil or equivalent TC-rated oil
Known Issues / Common Wear
Common Wear Items:
Drive chain and sprockets, brake shoes/pads, spark plug, air filter element
Known Issues:
Two-stroke top-end wear (piston/rings) with high hours; carburetor jetting sensitive to altitude and mods
Preventive Tip:
Keep chain properly adjusted and oil-injection system primed to avoid engine damage
Manufacturer:
Yamaha Motor Company, a Japanese manufacturer with decades of motorcycle, ATV and powersports heritage
Model Evolution:
Introduced in 1987 as an entry-level sport ATV; the YFS200 Blaster remained in production essentially unchanged through 2006, becoming one of the longest-running and best-selling sport quads
Model Evolution:
Discontinued after 2006 as emissions and safety regulations ended production of the two-stroke design
Production Location:
N/A - assembly plant not specified for this model in the listing
