Target Audience:
Professional technicians and DIY owners performing diagnostics, repair, maintenance, and restoration
Vehicle Class:
Mid-size SUV
Competitive Advantage:
Complete factory-level coverage including diagnostics, wiring schematics, torque specs, and step-by-step procedures not found in abbreviated aftermarket guides
Content:
Detailed illustrations, diagrams, and wiring schematics
Printability:
All pages printable - print only what you need for the garage
Delivery:
Instant digital download, no shipping cost or waiting
Systems:
Engine, transmission, driveline, brakes, suspension, steering, electrical, HVAC, body, and accessories
Procedure Types:
Diagnostics, removal, disassembly, rebuild, reassembly, adjustment, and specifications
Manual Type:
Complete service and repair manual
Delivery Method:
Instant download after payment completion
Page Count:
N/A - full factory-equivalent content, not published as a page count
Engine:
4.0L OHV V6, 4.0L SOHC V6, and 5.0L V8 - complete mechanical, lubrication, and cooling coverage
Fuel and Emissions:
Multi-port fuel injection, exhaust, evaporative, and emission control systems
Ignition:
Electronic distributor-less ignition system (EDIS)
Transmissions:
5R55E and 4R70W automatic, M5OD-R1 5-speed manual
Driveline:
4WD/AWD transfer case, differentials, front axle and hubs
Brakes:
Hydraulic, disc/drum, and anti-lock brake system (ABS)
Suspension and Steering:
Front and rear suspension, torsion bar and coil setups, power steering
Electrical:
Charging, starting, lighting, gauges, and full wiring schematics
HVAC:
Heating, ventilation, and air conditioning service
Diagnostics:
Fault code retrieval, symptom-based troubleshooting, and component testing
Removal and Installation:
Component R&I procedures for all major systems
Rebuild:
Engine, transmission, and differential rebuild procedures
Adjustments:
Belt, valve, alignment, and control adjustments with factory specifications
Illustrations:
Detailed illustrations, diagrams, and wiring schematics throughout
Detail Level:
Complete factory-level detail with step-by-step instructions
Specifications:
Torque specs, clearances, and fluid capacities included
Usability:
All pages printable for workshop use
Part Identification:
Component names and locations identified in diagrams
Part Numbers:
N/A - not a parts catalog; refer to a Ford parts catalog for part numbers
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Base Engine:
4.0L OHV V6 (pushrod), VIN X
Optional Engines:
4.0L SOHC V6 (VIN E) and 5.0L V8 (VIN P)
Configuration:
V6 and V8 options, longitudinally mounted
4.0L OHV V6 Output:
Approximately 160 hp, 225 lb-ft torque
4.0L SOHC V6 Output:
Approximately 210 hp, 240 lb-ft torque
5.0L V8 Output:
Approximately 215 hp, 280 lb-ft torque
Type:
Multi-port electronic fuel injection (SEFI)
Fuel Requirement:
Regular unleaded gasoline
Standard Transmission:
5-speed manual (Mazda M5OD-R1) on V6 models
Optional Transmission:
5R55E 5-speed automatic (V6) or 4R70W 4-speed automatic (5.0L V8)
Drivetrain:
Rear-wheel drive with ControlTrac 4WD or all-wheel drive options
Automatic Features:
Electronic pressure control and overdrive
Manual Coverage:
Full clutch, gearbox, and shifter service procedures in the manual
Wheelbase:
Approximately 101.8 in (2-door), 111.6 in (4-door)
Length:
Approximately 180 in (2-door), 190 in (4-door)
Curb Weight:
Approximately 3,400-4,100 lb depending on body style and engine
GVWR:
N/A - varies by configuration; refer to vehicle door placard
Crash Test Information:
N/A - not specified in the manual; see NHTSA/IHS records for 2000 Explorer ratings
ABS:
4-wheel anti-lock braking system
Traction Control:
Available on equipped models
Airbags:
Dual front airbags
Seat Belts:
Three-point belts with pretensioners on front positions
Structure:
Second-generation frame with crush zones
Audio System:
AM/FM stereo with cassette; CD and premium audio options
Wiring Coverage:
Full audio wiring schematics included in the manual
Driver Assistance Systems:
None by modern standards; ABS was the primary electronic driver aid in 2000
Other Systems:
Power windows, locks, cruise control; electrical diagnosis covered
Oil and Filter:
Approximately every 3,000-5,000 miles under normal service
Spark Plugs:
Per factory schedule (OHV approximately 30,000 miles; SOHC platinum longer)
Coolant:
Per factory schedule; inspect and replace per interval chart
Full Schedule:
Complete interval chart included in the manual
Engine Oil:
5W-30 per factory specification
Automatic Transmission Fluid:
Mercon V for 5R55E and 4R70W
Manual Transmission Fluid:
Mercon ATF for M5OD-R1
Coolant:
Ford green ethylene glycol coolant, 50/50 mix
Differential Fluid:
Approved gear lubricant; capacities listed in manual
Known Issues / Common Wear Items
Ball Joints:
Front suspension ball joints are a known wear item on this generation
Intake Manifold:
OHV 4.0L upper intake manifold gasket deterioration is a known issue
Timing Components:
SOHC 4.0L timing chain guides can wear at higher mileage
4WD Hubs:
4WD hub and transfer case shift components require periodic service
Manufacturer:
Ford Motor Company, Dearborn, Michigan, USA
Generation:
Second generation (1995-2001), updated for 1999-2000 with revised front styling and a new double-wishbone front suspension
Assembly Plants:
St. Louis Assembly (Missouri) and Louisville Assembly (Kentucky)
