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Ford Taurus Complete Workshop Service Repair Manual 2016

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🏷️ Basic Information Identification Make: Ford Model: Taurus Model Variant: Sedan, including SE, SEL, Limited, SHO and Police Interceptor Production Years Covered: 2016 Generation: Sixth generation (2010-2019) 👋 Introduction Market...
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Ford Taurus Complete Workshop Service Repair Manual 2016
🏷️ Basic Information
Identification
Make:
Ford
Model:
Taurus
Model Variant:
Sedan, including SE, SEL, Limited, SHO and Police Interceptor
Production Years Covered:
2016
Generation:
Sixth generation (2010-2019)
👋 Introduction
Market Position
Target Audience:
Full-size sedan buyers, fleet operators, and DIY owners seeking a comfortable, powerful four-door with available AWD
Segment:
Full-size sedan
Competitive Analysis
Key Advantage:
Available 365 hp twin-turbo EcoBoost V6 in the SHO, the strongest engine in its class
Main Competitors:
Chevrolet Impala, Toyota Avalon, Chrysler 300, Hyundai Azera
Fleet Strength:
Widely used as Police Interceptor Sedan, demonstrating durability and serviceability
Key Features
Engines:
2.5L I4, 3.5L V6, and 3.5L EcoBoost twin-turbo V6
Drive Layout:
Front-wheel drive standard, all-wheel drive available
Notable Options:
SHO performance package, SYNC infotainment, MyKey, adaptive cruise control
📋 Manual Details
Manual Specifications
Coverage Areas:
Every system: engine, transmission, brakes, suspension, electrical, HVAC, body, diagnostics
Manual Type:
Complete factory workshop service and repair manual
Format:
PDF
Delivery Method:
Instant digital download on completion of payment
Binding:
Digital
Printable:
Yes - all pages printable for use in the garage or workshop
Shipping:
None required - no shipping cost, no CD or paper manual wait
📖 Manual Coverage
Systems Covered
Engine:
Complete mechanical, timing, cylinder head, lubrication and cooling service procedures
Fuel and Emissions:
Fuel system, electronic engine controls, emission system diagnosis and repair
Transmission:
Automatic transmission removal, overhaul, clutch packs and valve body procedures
Driveline:
Front axles, driveshaft, differentials and AWD system
Suspension:
Front and rear suspension, wheel alignment specifications
Steering:
Electric power steering diagnosis and service
Brakes:
Hydraulic system, disc brakes, parking brake and ABS
Electrical:
Complete wiring schematics, component locations and connector views
Climate Control:
Heating, ventilation and air conditioning service
Body and Paint:
Body panels, interior trim, glass, mirrors and paint codes
Restraints:
Airbag and seatbelt system diagnosis and service precautions
Body Control:
Module communication networks and reprogramming procedures
Procedures Included
Diagnostics:
Step-by-step troubleshooting, DTC charts and symptom diagnosis
Repair:
Full disassembly, repair, rebuild and refurbishment procedures
Assembly:
Torque specifications and step-by-step reassembly instructions
Maintenance:
Scheduled service intervals and fluid specifications
Wiring:
Detailed wiring diagrams and schematics for all circuits
Technical Depth
Detail Level:
Complete factory-level detail with illustrations, diagrams and specifications
Intended User:
Professional technicians and DIY owners
Parts Information
Specifications:
Factory torque values, tolerances and adjustment specifications throughout
Part Identification:
Component locations and exploded-view illustrations
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine Range
Base Engine:
2.5L Duratec inline-4
Optional Engine:
3.5L Ti-VCT V6
Performance Engine:
3.5L EcoBoost twin-turbocharged V6 (SHO)
Layout:
Transverse-mounted, front-wheel drive
Performance
SHO Horsepower:
365 hp @ 5,500 rpm
SHO Torque:
350 lb-ft @ 3,500 rpm
V6 Horsepower:
Approximately 288 hp
2.5L Horsepower:
Approximately 175 hp
Fuel System
2.5L Fuel Delivery:
Multi-point electronic fuel injection
3.5L V6 Fuel Delivery:
Sequential multi-port fuel injection
EcoBoost Fuel Delivery:
Direct gasoline injection with twin turbochargers
Fuel Tank Capacity:
Approximately 19 gallons (72 L)
🔧 Transmission
Transmission
Standard Transmission:
6-speed automatic with manual shift mode
Optional Transmission:
6-speed SelectShift automatic with paddle shifters on SHO
Features:
Available all-wheel drive pairing; gear ratios and service data in manual
📐 Dimensions
Exterior
Wheelbase:
112.9 in (2,868 mm)
Length:
Approximately 202 in (5,131 mm)
Body Style:
Four-door sedan
Weights
Curb Weight:
Approximately 3,900 lb for FWD V6 models; SHO AWD higher
GVWR:
Refer to manual specification charts for exact figures by trim
🛡️ Safety Features
Ratings
Crash Test Information:
NHTSA and IIHS test data for the 2016 Taurus covered; specific scores N/A - see manual for reference documentation
Active Features
Stability Control:
AdvanceTrac electronic stability control standard
Braking Aids:
ABS, electronic brakeforce distribution, brake assist
Tire Monitoring:
Tire pressure monitoring system
Passive Features
Airbags:
Front, side-impact and side-curtain airbags with driver knee airbag
Restraints:
Front pretensioner seatbelts with load limiters
Structure:
High-strength steel safety cage construction
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD audio with available Sony premium sound system
Connectivity:
SYNC with Bluetooth, USB and voice control; available SYNC with MyFord Touch
Displays:
Available touchscreen interface with navigation
Driver Assistance
Adaptive Cruise Control:
Available radar-based adaptive cruise with collision warning
Blind Spot:
Available blind spot monitoring with cross-traffic alert
Parking Aids:
Rearview camera and available front/rear park sensors
Lane Keeping:
Available lane departure warning system
🔧 Maintenance
Service Intervals
Oil Change:
Per Ford Intelligent Oil-Life Monitor, typically up to 10,000 miles under normal conditions
Tire Rotation:
Every oil change interval, approximately 7,500-10,000 miles
Air Filter:
Inspect at 30,000-mile intervals; replace as needed
Spark Plugs:
Approximately 100,000 miles for V6 engines
Coolant:
Long-life coolant; check per schedule in manual
Fluid Specifications
Engine Oil:
Full specifications, capacity and viscosity charts provided in manual
Automatic Transmission Fluid:
MERCON LV specification
Brake Fluid:
DOT 3
Coolant:
Motorcraft Orange long-life coolant
Known Issues
Common Wear Items:
Front brake wear, sway bar links and control arm bushings on high-mileage cars
Steering:
Electric power steering diagnostic codes covered in troubleshooting section
AWD Service:
PTU fluid service often overlooked; procedure included
📚 Vehicle History
Brand Heritage
Manufacturer:
Ford Motor Company, Dearborn, Michigan, founded 1903
Nameplate:
Taurus introduced for 1986, revived Ford's sedan lineup in the 1980s
Model Evolution
Current Generation:
Sixth generation launched 2010 with SHO performance flagship
2016 Updates:
Refreshed front fascia, updated SYNC infotainment and revised trim lineup
Police Variant:
Police Interceptor Sedan version built on same platform
Production Location
Assembly Plant:
Chicago Assembly Plant, Chicago, Illinois
🏆 Awards & Recognition
Recognition
Fleet Recognition:
Selected as a Ford Police Interceptor Sedan, a demanding fleet application
SHO Legacy:
SHO (Super High Output) nameplate long recognized as a performance sedan value
Consumer Recognition:
Long-running nameplate with strong resale recognition among full-size sedans
Formal Awards for 2016:
N/A - not specified for this model
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