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2007-2009 Gilera Gp800 I.e. Service Repair Manual

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🏷️ Basic Information Identification Make: Gilera Model: GP 800 i.e. Model Variant: GP800 i.e. (sports maxi-scooter) Production Years Covered: 2007, 2008, 2009 👋 Introduction Market Position Target Audience: Experienced riders...
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Typ: Motorcycle
Dostawca:
Sku: 36018
2007-2009 Gilera Gp800 I.e. Service Repair Manual2007-2009 Gilera Gp800 I.e. Service Repair Manual2007-2009 Gilera Gp800 I.e. Service Repair Manual2007-2009 Gilera Gp800 I.e. Service Repair Manual
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP 800 i.e.
Model Variant:
GP800 i.e. (sports maxi-scooter)
Production Years Covered:
2007, 2008, 2009
👋 Introduction
Market Position
Target Audience:
Experienced riders wanting scooter convenience with large-displacement motorcycle performance; also commuters seeking highway capability
Competitive Advantage:
Largest-displacement scooter in its class at launch, combining 839cc twin-cylinder power with automatic CVT transmission
Key Features
Engine:
839cc parallel twin, four-stroke, liquid-cooled, electronic fuel injection
Transmission:
Automatic CVT with torque converter
Chassis:
Twin-spar frame with long-travel suspension for stability at speed
📋 Manual Details
Manual Overview
Coverage Areas:
Complete service, repair, and overhaul procedures for all systems of the 2007-2009 Gilera GP800 i.e.
Manual Type:
Factory service repair manual
Language:
English
Format:
PDF
Delivery Method:
Instant digital download
Binding:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete removal, disassembly, inspection, and rebuild of the 839cc twin-cylinder engine
Fuel Injection System:
Electronic fuel injection diagnostics, sensor testing, throttle body service
Cooling System:
Radiator, coolant pump, thermostat, and hose replacement
Lubrication:
Oil pump, filter service, oil circuit diagrams
CVT Transmission:
Drive belt, rollers, clutch, and torque converter service
Electrical System:
Wiring diagrams, ignition, charging system, starter, lighting
Brakes:
Front and rear disc brake service, caliper and master cylinder overhaul
Suspension:
Front fork service and rear shock absorber procedures
Wheels and Tires:
Wheel removal, bearing replacement, tire specifications
Steering:
Steering head bearings and handlebar controls
Bodywork:
Panel removal and installation, seat, and fairing procedures
Exhaust System:
Exhaust removal, inspection, and replacement
Frame:
Frame inspection and torque specifications
Procedures Included
Scheduled Maintenance:
Complete service interval checklists and adjustment procedures
Diagnostics:
Fault code reading, troubleshooting charts, and electrical testing
Torque Specifications:
Factory torque values throughout all chapters
Special Tools:
Required and recommended special tool listings
Tightening Sequence:
Step-by-step fastener sequences for critical components
Technical Depth
Detail Level:
Written to factory workshop standard with step-by-step instructions
Illustrations:
Exploded views, wiring diagrams, and component photographs
Intended User:
Professional technicians and competent DIY owners
Parts Information
Part Numbers:
Factory part references included where applicable in diagrams
Specifications:
Wear limits, clearances, and fluid capacities listed per component
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine
Engine Type:
839cc parallel twin, four-stroke, liquid-cooled, DOHC, 4 valves per cylinder
Displacement:
839 cc
Fuel System:
Electronic fuel injection (i.e.)
Cooling:
Liquid cooled
Performance:
Approximately 75 hp, strong mid-range torque suited to a large automatic scooter
Lubrication:
Wet sump with cartridge oil filter
🔧 Transmission
Transmission
Standard Transmission:
Automatic CVT with torque converter
Features:
Belt final drive, centrifugal clutch, no manual shifting required
Drive:
Rear wheel drive via CVT belt
📐 Dimensions
Exterior and Weights
Wheelbase:
Approximately 1,593 mm
Length:
Approximately 2,240 mm
Curb Weight:
Approximately 225 kg
Seat Height:
Approximately 780 mm
🛡️ Safety Features
Safety
Crash Test Information:
N/A - motorcycles and scooters are not crash tested like passenger vehicles
Front Brake:
Dual disc with twin-piston calipers
Rear Brake:
Single disc
Lighting:
Full halogen lighting with large frontal lighting unit
Tires:
Large-section radial tires for grip and stability
Advanced Safety Systems:
N/A - ABS and traction control not fitted on this model
💡 Technology Features
Technology
Audio System:
N/A - no factory-fitted audio system
Instrumentation:
Analog tachometer with digital speedometer, fuel gauge, and temperature display
Driver Assistance:
N/A - no electronic rider aids fitted
Electronic Management:
Electronic fuel injection with integrated engine management
🔧 Maintenance
Service Intervals
Engine Oil:
Replace at scheduled service intervals; capacity and grade per manual specifications
Oil Filter:
Replace with every oil change
Air Filter:
Inspect regularly and replace per interval schedule
CVT Belt:
Inspect at regular intervals; replace at wear or mileage limit
Rollers:
Inspect CVT rollers for flat-spotting during belt service
Valve Clearance:
Check at scheduled inspection intervals
Spark Plugs:
Replace per service schedule
Brake Fluid:
Replace every two years
Coolant:
Replace at long-term interval per manual
Tires:
Check pressure and tread wear regularly
Fluid Specifications
Engine Oil:
SAE 15W-50 or equivalent API SL+ grade (see manual for exact spec)
Brake Fluid:
DOT 4
Coolant:
Ethylene glycol based permanent antifreeze mixture
Known Issues / Common Wear
CVT Components:
Belt and rollers are normal wear items; replace when performance degrades
Brake Pads:
Inspect frequently; heavy machine increases pad wear
📚 Vehicle History
Brand and Model
Manufacturer:
Gilera, a historic Italian marque owned by the Piaggio Group
Model Evolution:
GP 800 introduced in 2007 as the most powerful production scooter of its era; produced through 2009 in this generation
Production Location:
Italy (Piaggio Group facilities)
🏆 Awards & Recognition
Recognition
Class Distinction:
Recognized at launch as the most powerful scooter in series production
Reviews:
Widely covered by the motorcycle press as a benchmark in the large-displacement maxi-scooter segment
Formal Awards:
N/A - no specific formal award documented
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