Target Audience:
Enduro riders, off-road racers and competent home mechanics who service their own machines
Competitive Advantage:
Husaberg's large-displacement single with a low center of mass and compact engine design, favored in hard enduro and European competition
Key Features:
Compact four-stroke single engine, lightweight chassis, long-travel suspension for demanding off-road use
Coverage Areas:
Complete vehicle: engine, fuel system, chassis, suspension, brakes, electrical, cooling and bodywork
Coverage Years:
2004 through 2006
Manual Type:
Workshop service repair manual
Delivery Method:
Instant download after payment - no shipping or waiting
Printable:
Yes, all pages are printable
Software Requirement:
Adobe Reader
OS Compatibility:
Windows, Mac and Linux
Engine:
Complete removal, disassembly, inspection, reassembly and installation with specifications
Fuel & Carburetion:
Carburetor disassembly, adjustment, float height and tuning procedures
Cooling System:
Radiator, coolant pump and circuit checks, servicing and refill
Lubrication:
Oil system components, oil change and oil filter service
Clutch:
Clutch removal, disc inspection, wear limits and assembly
Transmission & Gearbox:
Gearbox disassembly, inspection and reassembly procedures
Ignition & Electrical:
Ignition system diagnosis, charging system, wiring and schematics
Suspension:
Front fork and rear shock servicing, settings and wear limits
Brakes:
Front and rear brake service, pad and disc inspection, bleeding
Wheels & Steering:
Wheel, bearing and steering head service
Frame & Bodywork:
Frame inspection, subframe and plastics removal and installation
Troubleshooting:
Symptom-based diagnostic tables for engine and chassis faults
Periodic Maintenance:
Full maintenance schedule and check/adjustment procedures
Tightening Torques:
Torque specifications for threaded connections and fasteners
Special Tools:
Service tool numbers referenced with usage illustrations
Wear Limits:
Factory specifications and allowable service limits for critical components
Step-by-Step Procedures:
Sequential disassembly, inspection and reassembly steps for all systems
Illustrations:
Photos, drawings, exploded and sectional diagrams throughout
Diagnostics:
Diagnostic information added where necessary
Construction & Function:
Explanations of component operation before servicing
Skill Level:
Written so even comparatively new personnel can perform satisfactory service
Parts Reference:
Instructions to use only genuine Husaberg parts as listed in the parts catalogue
Fasteners:
Always replace with same type/part number fastener as removed
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Engine Type:
Single-cylinder four-stroke enduro engine
Engine Options:
One engine option for this model range
Displacement:
N/A - verify against factory data plate; manual contains exact specification tables
Fuel System:
Carbureted; manual covers full carburetor service and adjustment
Fuel:
Unleaded gasoline as specified in factory recommendations
Standard Transmission:
Constant-mesh motorcycle gearbox, chain final drive to rear wheel
Number of Speeds:
N/A - not specified in the product description; gearbox internals fully covered in manual
Clutch:
Wet multi-plate clutch, service procedures included
Features:
Enduro-focused gear ratios suitable for off-road and competition use
Configuration:
Single-cylinder enduro motorcycle with long-travel off-road suspension
Wheelbase:
N/A - not specified for this model; consult manual specification tables
Length:
N/A - not specified for this model; consult manual specification tables
Curb Weight:
N/A - not specified for this model; consult manual specification tables
Crash Test Rating:
N/A - motorcycles are not assigned crash test ratings like passenger vehicles
Active Features:
Front and rear hydraulic disc brakes; service and bleeding procedures in manual
Passive Features:
Strong frame design and protective plastics typical of competition enduro bikes
Service Safety:
Manual includes DANGER, CAUTION and NOTE warnings for all hazardous operations
Service Schedule:
Periodic maintenance chart in the manual defines all check and adjustment intervals
General Guidance:
Accurately follow the maintenance requirements to maximise engine and vehicle life
Engine Oil:
Use only approved lubricants as specified in the manual; oil change procedures included
Coolant:
Cooling system refill and bleed procedures with specified coolant
Common Wear Items:
Clutch plates, brake pads, chains, sprockets, wheel bearings and fork seals - all with inspection wear limits
Best Practice:
Investigate unusual noises and handling changes immediately; keep dated maintenance records
