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2007-2009 Suzuki King Quad 450 Workshop Service Manual
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🏷️ Basic Information Identification Make: Suzuki Model: KingQuad 450 Model Variant: LT-A450 / KingQuad 450AXi 4x4 ATV Production Years Covered: 2007, 2008, 2009 👋 Introduction Market Position Target Audience: Farm,...
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Typ: Atv
Dostawca:
Sku: 76215
Tagi:
Atv
Manual
Repair Guide
Suzuki
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🏷️ Basic Information
Identification
Make:
Suzuki
Model:
KingQuad 450
Model Variant:
LT-A450 / KingQuad 450AXi 4x4 ATV
Production Years Covered:
2007, 2008, 2009
👋 Introduction
Market Position
Target Audience:
Farm, ranch, hunting and utility ATV users; DIY owners and small-engine technicians servicing the KingQuad 450
Segment:
Mid-size 4x4 utility ATV
Competitive Analysis
Primary Competitors:
Honda Rancher 420, Kawasaki Brute Force 360/650, Yamaha Grizzly 450, Polaris Sportsman 450/500
Key Advantage:
Independent rear suspension and electric power steering availability in a mid-displacement class; proven Suzuki fuel-injected single
Key Features:
Liquid-cooled 4-stroke SOHC single engine, electronic fuel injection, selectable 2WD/4WD with locked front differential, shaft drive
📋 Manual Details
Manual Specifications
Coverage Areas:
Complete repair, overhaul, maintenance and diagnostics for the 2007-2009 Suzuki KingQuad 450
Page Count:
529 pages
Manual Type:
Workshop / factory service repair manual
Language:
English
File Format:
PDF
Delivery Method:
Instant electronic download via email
Usability
Printable:
Yes, print pages as needed for shop use
Special Tools:
Suzuki special tool numbers referenced and illustrated where required
📖 Manual Coverage
Systems Covered
Engine:
Complete engine removal, disassembly, inspection, rebuild and reinstallation
Fuel System:
Fuel injection components, fuel pump, throttle body, sensors and specifications
Ignition System:
Ignition components, testing and timing procedures
Lubrication System:
Oil pump, oil circuits, pressure testing and specifications
Cooling System:
Radiator, coolant flow, thermostat and fan testing
Exhaust System:
Exhaust removal, inspection and installation
Transmission and Drivetrain:
Transmission disassembly, drive shaft, differential and 2WD/4WD selector mechanism
Electrical System:
Wiring diagrams, charging system, starting system, switches and connectors
Chassis and Suspension:
Front and rear independent suspension, arms, shocks and bushings
Brakes:
Hydraulic disc brake service, pad and caliper overhaul, master cylinder
Wheels and Tires:
Wheel removal, tire service and specifications
Steering:
Steering system including electric power steering (EPS) on equipped models
Body and Frame:
Fender, rack, frame inspection and body panel removal/installation
Procedures Included
Tune-ups:
Complete periodic tune-up procedures and specifications
Maintenance:
Scheduled maintenance charts and step-by-step servicing
Removal and Installation:
Component removal and install procedures throughout the machine
Assembly and Disassembly:
Detailed assemblies and disassemblies including engine and transmission
Diagnostics:
Troubleshooting charts and fault-finding procedures for each system
Torque Specifications:
Fastener torque values throughout for correct reassembly
Technical Depth
Depth Level:
Dealer-level service information, assumes technician familiar with general practices
Focus:
Emphasizes special aspects specific to the KingQuad 450 product
Specifications:
Includes specifications and procedures equivalent to an authorized Suzuki dealer service department
Illustrations:
Diagrams and special tool illustrations throughout
Parts Information
Parts Data:
Component part functions and specifications to identify correct parts
Proprietary Components:
Instructions from respective component manufacturers included for proprietary parts
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine
Engine Type:
4-stroke, liquid-cooled, SOHC single cylinder
Displacement:
435 cc
Bore x Stroke:
94.0 mm x 62.6 mm
Fuel System:
Electronic fuel injection (EFI)
Compression Ratio:
Approximately 10.0 : 1
Starting System:
Electric start with recoil backup
Lubrication:
Wet sump
Performance
Application:
Mid-size 4x4 utility ATV, towing and hauling focused
Performance Figures:
N/A - factory horsepower/torque figures not published in this specification set
🔧 Transmission
Transmission
Standard Transmission:
Automatic CVT (variable speed transmission) with high/low/sub-transmission ranges
Optional Transmission:
N/A - single automatic CVT layout across the 2007-2009 range
Drive System:
Shaft drive, selectable 2WD/4WD with front differential lock
Final Drive:
Shaft-driven front and rear
Features
Shift Method:
Handlebar-mounted push-button 2WD/4WD selector with diff-lock button
Range Selector:
H, L, N, R sub-transmission lever
📐 Dimensions
Exterior
Wheelbase:
Approximately 1,290 mm (50.8 in)
Overall Length:
Approximately 2,115 mm (83.3 in)
Ground Clearance:
Approximately 260 mm (10.2 in)
Seat Height:
Approximately 900 mm (35.4 in)
Weights and Capacity
Curb Weight:
Approximately 285-290 kg (628-639 lb) depending on year/trim
Fuel Tank Capacity:
Approximately 17.0 L (4.5 US gal)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A - ATVs are not subject to passenger-vehicle crash testing
Active Features
Brakes:
Hydraulic disc brakes front and rear
Lighting:
Multi-reflector headlight and LED taillight/brake light
Passive Features
Frame:
Tubular steel frame with full floorboards and foot protection
Operational Safety:
Manual emphasizes safety equipment, torque wrench use and safety precautions for all service work
💡 Technology Features
Infotainment and Electronics
Audio System:
N/A - utility ATV, not factory equipped with audio system
Instrumentation:
Digital LCD instrument cluster with speedometer, odometer and indicator lights
Driver Assistance / Aids
Electric Power Steering:
EPS available on equipped KingQuad 450AXi models
Drivetrain Aids:
Electronic fuel injection with engine control module and selectable 4WD with differential lock
🔧 Maintenance
Service Intervals
Routine Service:
Periodic maintenance charts included; tune-ups, oil changes, valve checks and filter service per schedule
Coverage:
Full scheduled maintenance procedures for 2007-2009 models
Fluid Specifications
Engine Oil:
Suzuki-specified 4-stroke motorcycle/ATV engine oil, capacity and grade listed in manual
Coolant:
High-quality ethylene glycol antifreeze, specified fill quantities included
Gear and Diff Oil:
Specified gear oil for transmission, front/rear differentials and EPS units listed in manual
Known Issues / Common Wear
Common Wear Items:
CVT belt, brake pads, wheel bearings, ball joints and suspension bushings are typical service items
Service Notes:
Valve clearance checks and fuel system inspection highlighted in periodic maintenance
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, Japan - long-established ATV and motorcycle maker
KingQuad Lineage:
Suzuki pioneered the 4-wheel ATV with the LT125 in 1983 and the QuadRunner/QuadSport line evolved into the KingQuad family
Model Evolution
Model Introduction:
KingQuad 450 introduced for 2007 as a mid-size companion to the KingQuad 700/750
Production Run:
Produced 2007-2009 before being succeeded by updated KingQuad models
Production Location:
Manufactured by Suzuki (Japanese-built ATV platform)
🏆 Awards & Recognition
Recognitions
Market Recognition:
KingQuad line widely regarded among the most durable Japanese utility ATVs of its era
Formal Awards:
N/A - no specific documented awards for the 2007-2009 KingQuad 450 model