Segment:
Mid-size Sedan/Wagon, marketed as a comfortable and stylish alternative to mainstream sedans
Competitors:
Chevrolet Impala, Buick LeSabre, Toyota Camry, Honda Accord, Chrysler Concorde/Intrepid
Marketing Focus:
Quiet ride, spacious interior, comfortable seating, availability of V6 power
Body Styles:
Sedan, Wagon
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Diagnostics, Troubleshooting, Wiring Diagrams, Specifications
Emissions Control:
Evaporative Emission Control (EVAP) system, catalytic converter, oxygen sensors, EGR system diagnosis and repair.
Restraint Systems:
Airbag system diagnosis, sensor locations, SRS module procedures.
Document Type:
Official Factory Service Manual (digitized)
Type:
Digital Service and Repair Manual
Software Format:
Proprietary Software/Executable (often CD-ROM based or downloadable archive)
Engine Mechanical:
Complete engine overhaul, disassembly, assembly, timing, cooling system, lubrication system
Engine Management:
Fuel injection, ignition system, emissions control, sensors, actuators, ECU diagnostics
Transmission:
Automatic transmission (AX4N/AX4S) overhaul, diagnosis, fluid service, electronic control
Drivetrain:
Front-wheel drive components, CV joints, axle shafts, differential service
Brakes:
Front and rear brake systems, ABS, EBD, hydraulic component replacement, bleeding procedures
Steering:
Power steering system, steering column, rack and pinion repair, alignment specifications
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, bushings, alignment
Electrical System:
Battery, charging system, starting system, lighting, instrument cluster, power accessories, fuses, relays
HVAC:
Air conditioning system, heater, climate control unit, component diagnosis and replacement
Body And Chassis:
Body panel removal and installation, interior trim, door mechanisms, glass replacement, structural information
Diagnostics And Troubleshooting:
OBD-II system, diagnostic trouble codes (DTCs), symptom-based troubleshooting guides
Preventative Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement
Diagnostic Procedures:
Step-by-step troubleshooting for common and uncommon issues, wiring diagram interpretation
Repair Procedures:
Detailed, illustrated guides for component removal, installation, and repair for all major systems
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
Recalibration:
Procedures for electronic throttle control (ETC) and other sensor recalibrations if applicable.
Depth:
Comprehensive from basic maintenance to complete engine and transmission overhauls, including electrical schematics
Wiring Diagrams:
Detailed color wiring diagrams for all electrical systems, including powertrain, chassis, and body electronics.
Length:
201.4 inches (Sedan) / 201.7 inches (Wagon)
Height:
58.0 inches (Sedan) / 59.0 inches (Wagon)
Passenger Volume:
106.4 cu ft (Sedan) / 111.3 cu ft (Wagon)
Cargo Volume:
16.7 cu ft (Sedan Trunk) / 38.4 cu ft (Wagon behind 2nd row)
Curb Weight:
Approximately 3500-3700 lbs
Gross Vehicle Weight Rating:
Approximately 4700 lbs
Standard Tire Size:
P215/60R16
Wheel Bolt Pattern:
5 x 4.5 inches (5 x 114.3 mm)
NHTSA Front Impact Driver:
★★★★★ (5-Star)
NHTSA Front Impact Passenger:
★★★★★ (5-Star)
NHTSA Side Impact Front Driver:
★★★★ (4-Star)
NHTSA Side Impact Rear Passenger:
★★★★ (4-Star)
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional (TCS - Traction Control System)
Airbags:
Driver and front passenger airbags, optional side airbags
Seatbelts:
3-point front and rear seatbelts, pretensioners for front seats
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (conventional oil); 7,500 miles/6 months (synthetic blend/full synthetic)
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions
Spark Plug Replacement:
Every 100,000 miles (OEM iridium spark plugs)
Transmission Fluid Change:
Every 30,000-50,000 miles (Mercon V recommended)
Engine Oil Type:
SAE 5W-30 (API Service SG, SH, SJ, or SL rated)
Engine Coolant:
Ford Premium Engine Coolant (VC-13G) or equivalent (50/50 mix of antifreeze and distilled water)
Power Steering Fluid:
Mercon ATF
Common Problems:
Intake manifold gasket leaks (plastic design), HVAC blend door actuator failures, occasional transmission solenoid issues, ABS sensor failures, interior trim rattles
Brand Origin:
Mercury was a division of Ford Motor Company, established in 1939
Generation:
Third Generation (2000-2007)
Platform Sharing:
Based on the Ford CDW27 platform, shared with the Ford Taurus and Mercury Mystique (previous gen)
Assembly Location:
Chicago Assembly Plant, Illinois, USA
Production Years:
1986-2007 (Sable model line)
