Target Audience:
Technicians, workshop owners, and DIY enthusiasts who maintain Bobcat compact track loaders.
Market Niche:
Mid-size compact track loader for construction, landscaping, and utility work.
Advantage:
Robust design, high stability, and improved visibility compared to skid steer loaders on soft terrain.
Key Differentiator:
Durable rubber track system reduces ground pressure and enhances traction.
Comprehensive Manual:
Detailed instructions with clear step-by-step procedures and illustrations.
Factory Specifications:
Contains official maintenance and repair data from Bobcat.
Coverage Areas:
All major systems including engine, hydraulics, electrical, drivetrain, tracks, and structure.
Page Count:
N/A - not specified, complete workshop manual.
Manual Type:
Service Repair Workshop Manual
Delivery Method:
Instant download after purchase
Engine Systems:
Engine mechanical, cooling, lubrication, fuel, intake, exhaust.
Hydraulic System:
Pump, valves, cylinders, hoses, drive motors.
Electrical System:
Wiring diagrams, charging, starting, sensors, controls.
Drivetrain:
Transmission, drive chains, sprockets, axle assembly.
Track System:
Track adjustment, removal and installation, idlers, rollers.
Loader Assembly:
Lift arms, bucket control, cylinders, quick attach.
Frame and Structure:
Frame inspection, welding repairs, cab components.
Brake and Safety Systems:
Brake adjustments, safety switches, interlocks.
Diagnostic Procedures:
Troubleshooting charts and fault codes.
Disassembly and Assembly:
Step-by-step with torque specifications.
Adjustment and Calibration:
Procedures for hydraulic pressures, track tension, valve settings.
Testing and Inspection:
Lists of checks and measurements.
Removal and Installation:
Component removal and replacement guidance.
Maintenance Routines:
Scheduled maintenance tables with intervals.
Illustrations:
Clear diagrams, photos, and schematics throughout.
Specifications:
Detailed standard torque values and clearances.
Troubleshooting:
Diagnostic procedures to isolate faults.
Parts Diagrams:
Illustrated parts breakdown for ordering.
Part Numbers:
Official numbers for replacement parts.
Compatibility:
Works on Windows, Mac, and mobile devices with a PDF reader.
Requirements:
A PDF viewer (free software available).
Searchability:
Searchable text for quick reference.
Print Resolution:
High-resolution, clear text and graphics.
Recommended Printing:
Digital or professional print available.
Binding Type:
Digital - not applicable
Paper Type:
Digital - not applicable
Standard Transmission:
Hydrostatic transmission.
Optional Transmission:
Typically not available for 864; standard hydrostatic.
Drive Type:
Rubber track over-drive system.
Control System:
Manual or hydraulic pilot control options per model.
Travel Speed:
Specified in manual for different ranges.
Wheelbase:
Not specified for CTL track loader.
Length (with bucket):
Approximately 2.5-3.5 m (specify per serial range)
Width:
Approximately 1.6-2.0 m (specify per serial range)
Height to top of cab:
Approximately 2.0-2.3 m (specify per serial range)
Curb Weight:
Approximately 3000-3500 kg (specify per serial range)
Crash Test Information:
N/A - this is a non-road vehicle, no crash tests.
Seat Belt:
Standard seat belt.
Seat Bar:
Operator presence system with seat bar.
Backup Alarm:
Audible backup alarm standard.
Lighting:
Working lights for visibility.
ROPS/FOPS Cab:
Rollover and falling object protective structure.
Safety Decals:
Warning labels and caution decals.
Emergency Stop:
Engine shut-off switch.
Audio System:
N/A - heavy equipment, no audio system.
Display Panel:
Digital/analog instrument cluster with gauges and warning lights.
Diagnostic System:
Fault codes retrievable via service manual.
Controls:
Ergonomic hand controls for lift and tilt.
Oil Change Interval:
Refer to manual, typically every 250-500 hours.
Hydraulic Oil Change:
Every 1000-2000 hours or as specified.
Track Tension Check:
Regularly inspect and adjust per manual.
Engine Oil:
API service class CD/CE or higher, viscosity per temperature.
Hydraulic Oil:
Bobcat hydraulic oil or equivalent.
Coolant:
Ethylene glycol base.
Known Issues and Common Wear Items
Track Wear:
Tracks wear from rocks and debris; replace when damaged.
Drive Belts:
Inspect for cracking and wear.
Hydraulic Cylinders:
Seals may leak; inspect for weeping.
Electrical Connections:
Corrosion can cause starting issues.
Battery Maintenance:
Keep terminals clean and charged.
Manufacturer:
Bobcat Company, a Doosan company.
Heritage:
Bobcat has a long history in compact equipment since 1947.
Model Series:
The 864 is part of the 800 series of track loaders.
Variants:
Different configurations offered over production years.
Assembly Plant:
Produced in various plants, details in manual.
