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DAEWOO KORAndO 1996-2006 Service Manual

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The Daewoo Korando, produced from 1996 to 2006, is a compact SUV renowned for its robust body-on-frame construction, offering significant off-road capability. This versatile vehicle, available in 2-door and 4-door...
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SKU: 63658
DAEWOO KORAndO 1996-2006 Service ManualDAEWOO KORAndO 1996-2006 Service ManualDAEWOO KORAndO 1996-2006 Service ManualDAEWOO KORAndO 1996-2006 Service Manual
The Daewoo Korando, produced from 1996 to 2006, is a compact SUV renowned for its robust body-on-frame construction, offering significant off-road capability. This versatile vehicle, available in 2-door and 4-door body styles, was engineered with a focus on durability and performance, drawing on designs. Offering a range of 2.0L to 2.3L inline-4 engines, including petrol and diesel options, and available in both 2WD and 4WD configurations, the Korando was designed to meet the demands of various terrains and driving needs, making it a capable choice for enthusiasts and adventurers alike. This comprehensive Service and Repair Manual provides factory-level detail for the Daewoo Korando (First Generation, C200/C300 platform). It covers essential information including general overviews, detailed technical specifications, and descriptions of the vehicle's systems. The manual offers in-depth guidance on maintenance procedures, troubleshooting common and complex issues with diagnostic information, and step-by-step repair instructions for all major components and systems, including engine, drivetrain, suspension, steering, braking, and electrical systems. This resource is invaluable for owners, mechanics, and technicians seeking to maintain, diagnose, and repair the vehicle effectively.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Generation:
First Generation (C200/C300)
Production Years:
1996-2006
Platform Codes:
C200, C300
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-road Vehicle
Target Audience:
Enthusiasts, off-roaders, owners seeking to perform their own maintenance and repairs
Competitive Analysis
Key Competitors Era:
Jeep Wrangler, Toyota RAV4, Mitsubishi Pajero Sport, Suzuki Vitara
Key Features
Vehicle Platform:
Body-on-frame construction for ruggedness and off-road capability
Drivetrain Options:
Available in 2WD and 4WD configurations
Design Origin:
Based on licensed designs from SsangYong Korando
📋 Manual Details
Coverage
Coverage Areas:
General Information, Specifications, Technical Features and Description, Rigging Information, Troubleshooting, Electrical System, Fuel System, Power Unit, Lower Unit, Bracket Unit, Maintenance, Index, Appendix
Manual Completeness:
Comprehensive factory-level service and repair information
Format
Manual Type:
Service and Repair Manual
Language:
English
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, starting and charging
Drivetrain Systems:
Clutch, manual transmission, automatic transmission, transfer case, driveshafts, differentials, axles
Suspension Steering:
Front suspension, rear suspension, steering gear, power steering system
Braking Systems:
Front and rear brakes (disc/drum), hydraulic system, parking brake
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, wipers, horn, power windows, central locking, ECU and sensors
Body Chassis:
Body construction, doors, windows, seats, interior trim, bumpers, exterior trim, chassis components
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system operation and service
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostic Procedures:
Troubleshooting guides for common and complex issues, diagnostic trouble codes (DTCs)
Repair Procedures:
Step-by-step repair instructions for all major components and systems
Overhaul Procedures:
Engine, transmission, and other major component overhaul instructions
Electrical Diagnostics:
Wiring diagrams, component testing, circuit tracing
Tune Up Procedures:
Ignition timing, idle speed adjustment, component checks
Technical Depth
Depth Of Information:
Factory-level detail, suitable for professional technicians and experienced DIYers
📊 Manual Specifications
File Quality
File Format:
PDF
Searchability:
Searchable text content for quick information retrieval
Readability:
High-resolution scans allowing for zoom for detailed clarity
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac
Software Requirements
Reader Software:
Adobe PDF Reader (free download required)
⚙️ Engine Specifications
Primary Engine
Engine Code Example 1:
C20SEL (2.0L SOHC Inline-4 Petrol)
Engine Code Example 2:
C23LET (2.3L DOHC Turbo Inline-4 Petrol)
Engine Code Example 3:
X23SOHC (2.3L SOHC Inline-4 Diesel)
Displacement Range:
2.0L to 2.3L
Performance
Horsepower Range:
Approx. 100-140 hp (petrol), 70-95 hp (diesel)
Torque Range:
Approx. 160-200 Nm (petrol), 140-180 Nm (diesel)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for petrol, Direct Injection for diesel
Fuel Type:
Unleaded Petrol, Diesel
Technical Features
Engine Layout:
Inline-4 Cylinder
Engine Mounting:
Transverse or Longitudinal depending on drivetrain configuration and chassis
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
4-speed Automatic Transmission
Features
Transfer Case:
Part-time 4WD system with selectable 2WD/4WD High/4WD Low
📐 Dimensions
Exterior
Body Styles:
2-door Soft Top, 2-door Hardtop, 4-door Hardtop Wagon
Wheelbase Approx:
2400-2420 mm (depending on variant)
Length Approx:
4000-4350 mm (depending on variant)
Width Approx:
1750-1800 mm
Height Approx:
1700-1750 mm
Weights
Curb Weight Approx:
1500-1700 kg
🛡️ Safety Features
Ratings
Crash Test Availability:
Limited publicly available crash test data for this specific generation
Active Features
Braking System:
Front ventilated discs, rear drums (common configuration)
Passive Features
Seatbelts:
Standard seatbelts, potentially front airbags on higher trims
Chassis Strength:
Body-on-frame construction inherently provides a robust structure
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player on later models
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some trims
Airbags:
Driver and passenger airbags available on certain models
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km or 6 months, refer to manual for specific engine
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on driving conditions
Spark Plug Replacement:
Varies by engine type; consult manual for specific recommendations (e.g., 40,000 - 60,000 km)
Fluid Specifications
Engine Oil Type:
API SG/SH or higher; viscosity grade typically 10W-30 or 5W-30 (refer to manual for precise spec)
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil (viscosity grade to be confirmed in manual)
Transmission Fluid Automatic:
Dexron III or equivalent automatic transmission fluid (ATF)
Power Steering Fluid:
ATF or dedicated power steering fluid, consult manual
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust components, front brake pads
Engine Potential Issues:
Oil leaks, head gasket issues on some higher mileage units, timing belt wear (on applicable engines)
Electrical Potential Issues:
Corroded grounds, aging wiring harnesses, occasional sensor failures
Drivetrain Potential Issues:
Transfer case linkage binding, differential seals
📚 Vehicle History
Brand Heritage
Daewoo Automotive:
South Korean manufacturer, known for a range of passenger cars and SUVs, eventually acquired by GM.
Model Evolution
Korando Lineage:
Continuation of the SsangYong Korando nameplate, known for its off-road prowess.
Production
Manufacturing Locations:
Primarily South Korea
🏆 Awards & Recognition
Recognitions
Off Road Capability Recognition:
Praised for its ruggedness and off-road performance relative to its segment during its production period.
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