Engine Mechanical:
All engine types, including V6 and V8 configurations, internal components, valve train, piston assembly, crankshaft, lubrication system, cooling system, fuel delivery, ignition system, emissions control.
Transmission Drivetrain:
Automatic and manual transmissions (e.g., 42RE, 44RE, 45RFE, NV3500), transfer case, drive axles, differentials, propeller shafts, CV joints.
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), front and rear brake components, parking brake, brake fluid specifications.
Suspension Steering:
Front and rear suspension (independent front suspension for most 2002+ models), steering gear, power steering system, wheel alignment specifications.
Electrical Electronics:
Battery, charging system, starting system, ignition system, lighting, instrument cluster, power windows, power locks, mirrors, wipers, horn, fuse box layouts, relay locations, wiring diagrams for all major systems.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system operation, components, refrigerant handling, diagnostic procedures.
Body Chassis:
Body panels, doors, hood, tailgate, interior trim, frame, bumpers, structural components, exterior trim.
Restraint Systems:
Airbag system (SRS), seat belt mechanisms, diagnostic procedures for airbag system.
Scheduled Maintenance:
Detailed maintenance schedules, oil change intervals, fluid checks and replacements, filter replacements, tune-up procedures.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, including symptom analysis, test procedures, and fault code interpretation.
Repair Replacement:
Complete instructions for removal, disassembly, cleaning, inspection, repair, reassembly, and installation of all major components and systems.
Alignment Adjustment:
Wheel alignment specifications and procedures, steering system adjustments.
Wiring Diagrams:
Complete and detailed electrical wiring diagrams for all vehicle systems, including component location and harness routing.
Torque Specifications:
Precise torque values for all fasteners, critical for proper assembly and preventing damage.
Depth:
Expert-level, covering everything from routine maintenance to complete engine and transmission overhauls, including advanced electronic diagnostics.
Engine Code:
3.7L Magnum V6 (2001)
Displacement:
3.7 Liters (226 cubic inches)
Horsepower:
215 hp @ 5200 rpm
Torque:
235 lb-ft @ 3200 rpm
Engine Code:
4.7L Magnum V8 (2002-2006)
Displacement:
4.7 Liters (285 cubic inches)
Configuration:
V8, SOHC, 16-valve
Horsepower:
235-260 hp @ 4500-5200 rpm (varies slightly by year)
Torque:
295-325 lb-ft @ 3200-3600 rpm (varies slightly by year)
Optional Engine 2004 2006
Engine Code:
5.7L HEMI V8 (Optional 2004-2006)
Displacement:
5.7 Liters (345 cubic inches)
Configuration:
V8, OHV, 16-valve, HEMI (with Multiple Displacement System - MDS on later models)
Horsepower:
345-345 hp @ 5000-5400 rpm
Torque:
375-375 lb-ft @ 4000-4200 rpm
Injection Type:
Sequential Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
ECU:
DRB III diagnostic scan tool compatibility
Type:
4-Speed Automatic (e.g., 42RE, 44RE, 45RFE)
Type:
5-Speed Manual (NV3500 for some V6 models)
Type:
NV244 (part-time, electronic shift-on-the-fly) or NV243 (part-time, manual shift) depending on configuration.
Fluid:
ATF+4 (Automatic Transmission Fluid type 9602)
Fluid:
Refer to manual for specific fluid type (e.g., Mopar Manual Transmission Lubricant or equivalent).
Wheelbase 2Wd:
134.4 inches (standard cab, long bed)
Wheelbase 4Wd:
134.4 inches (standard cab, long bed)
Overall Length Std Bed:
229.7 inches (standard cab, short bed)
Overall Length Long Bed:
247.7 inches (standard cab, long bed)
Overall Width:
79.4 inches
Overall Height:
75.1 inches (approximate, varies by configuration)
Bed Length Short Bed:
6.3 feet
Bed Length Long Bed:
8.0 feet
Curb Weight:
Approx. 4,500 - 5,500 lbs (varies by configuration, engine, drivetrain)
Gvwr:
Varies by model (e.g., 6,000 lbs to 8,500 lbs)
Oil Change:
Every 3,000 - 6,000 miles or 3-6 months, depending on driving conditions and oil type. Refer to manual for specific recommendations based on oil quality (conventional vs. synthetic).
Service Intervals Filters
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles for optimal performance.
Fuel Filter Replacement:
Replace every 30,000 miles for 4.7L V8 and 3.7L V6 engines.
Coolant Flush:
Every 30,000 miles or 3 years, using appropriate Mopar OAT (Organic Acid Technology) coolant.
Transmission Fluid Change:
Every 30,000 - 60,000 miles, depending on towing and severe usage. Always use ATF+4.
Engine Oil Viscosity:
5W-30 (most common for 4.7L and 3.7L engines). Refer to manual for specific engine and temperature range recommendations.
Engine Oil Capacity:
3.7L V6: 5 quarts (with filter). 4.7L V8: 5.5 quarts (with filter).
Fluid Specifications Coolant
Coolant Type:
Mopar OAT (Organic Acid Technology) Antifreeze/Coolant, Orange.
Coolant Capacity:
Approx. 14 quarts (varies by radiator and engine size).
Ignition Coils:
Premature failure of ignition coils, especially on the 4.7L V8 engine, leading to misfires.
Water Pump Leaks:
Common leaks from the water pump seal, particularly on the 4.7L V8.
Transmission Issues:
Overdrive clutch failure, torque converter issues, and valve body problems can occur in automatic transmissions if not maintained properly or due to high mileage.
Crankshaft Position Sensor:
Failure of the crankshaft position sensor can cause stalling or no-start conditions.
Exhaust Manifold Cracks:
Exhaust manifold cracks, particularly on the 4.7L V8, leading to ticking noises and exhaust leaks.
Dodge Trucks:
Dodge has a long history of producing durable and capable trucks, dating back to the 1930s.
Third Gen Introduction:
The third generation (2002-2008, though 2001 models are transitional) marked a significant departure from the previous generation with bold styling and chassis improvements.
Dn Platform Notes:
The DN platform featured an independent front suspension (IFS) starting in 2002, improving handling and ride quality significantly compared to the previous solid front axle.
Manufacturing Locations:
Saltillo, Mexico; Warren, Michigan, USA.