Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Value Proposition:
Cost-effective solution for vehicle maintenance and repair, comprehensive and detailed
Differentiation:
Combines workshop repair manual and OEM part catalogue, instant download, high level of detail with photos and illustrations
Instruction Format:
Step-by-step instructions, numbered instructions, detailed substeps, notes, cautions, warnings
Illustrations:
Hundreds of photos and illustrations, enlarged insets for detailed part examination
Navigation:
Numbered table of contents, fully indexed, searchable text
Delivery:
Instant download, no shipping costs
Covered Years:
2006, 2007, 2008, 2009, 2010
Covered Models:
Gilera Fuoco 500 all versions
Page Count:
Not Specified (PDF document size implies extensive coverage)
Manual Type:
Workshop Service Repair Manual and OEM Part Catalogue
Engine Mechanical:
Complete overhaul, cylinder head, pistons, crankshaft, lubrication system, cooling system
Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, fuel lines
Ignition System:
ECU, spark plugs, ignition coils
Transmission:
Automatic transmission (CVT), clutch, final drive, drive belts
Brakes:
Hydraulic system, brake calipers, discs, master cylinders, ABS system (if equipped)
Suspension:
Front suspension (double A-arm), rear suspension, shock absorbers, springs, swingarm
Steering:
Handlebar assembly, steering column, linkages
Electrical:
Wiring diagrams, battery, alternator, starter motor, lighting, instrumentation, fuses, relays
Bodywork:
Fairings, seat, fuel tank, body panels, storage compartments
Exhaust System:
Exhaust manifold, catalytic converter, muffler
Maintenance:
Routine checks, oil changes, filter replacements, brake fluid replacement, coolant checks, tire pressure, belt inspection
Troubleshooting:
Diagnostic procedures, common faults and their solutions, fault codes
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly
Electrical Diagnostics:
Detailed wiring diagrams, testing procedures for electrical components
Part Identification:
OEM part numbers for all components, exploded views
Depth:
Comprehensive, covering from basic maintenance to complete engine and chassis rebuilds, with detailed OEM specifications
Printable:
Yes (All pages printable)
Image Enhancement:
Images can be blown up and printed enlarged
Binding Type:
Digital Download (No physical binding)
Paper Type:
N/A (Digital)
Operating Systems:
All Windows (7, Vista 32/64, XP, ME, 98, NT, 2000 etc.) and Mac computers
Software Requirement:
Adobe PDF Reader
Engine Type:
Single-cylinder, 4-stroke, 4-valve, SOHC, fuel-injected
Bore X Stroke:
94 mm x 71 mm
Cooling System:
Liquid-cooled
Horsepower:
Approx. 33.3 HP (24.5 kW) at 7000 rpm
Torque:
Approx. 37.6 Nm (27.7 lb-ft) at 5250 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI) with Keihin ECU
Fuel Type:
Unleaded gasoline
Oil Type:
API SG/SH/SJ or higher, SAE 5W-40 synthetic (refer to manual for exact specification)
Oil Capacity:
Approx. 1.5 - 1.7 liters (refer to manual for exact capacity and procedure)
Length:
Approx. 2270 mm (89.4 in)
Width:
Approx. 820 mm (32.3 in)
Height:
Approx. 1360 mm (53.5 in)
Dry Weight:
Approx. 220 kg (485 lbs)
Gross Vehicle Weight Rating:
Not specified in product info, refer to manual
Fuel Tank Capacity:
Approx. 12 liters (3.2 US gal)
Crash Safety:
Not applicable/rated like a car; manual covers mechanical and electrical safety aspects
Braking System:
Linked braking system (LT - Long Ride), ABS (on some models/versions, refer to manual)
Lighting:
Halogen headlights, LED taillight and indicators (model dependent)
Chassis Design:
Integrated frame design for stability and rider protection
Warning Indicators:
Included in the instrumentation and electrical system coverage
Instrumentation:
Digital dashboard with speedometer, tachometer, fuel gauge, odometer, trip meter, engine temp, and warning lights
ABS:
Anti-lock Braking System available on certain versions (LT model often includes it)
Vehicle Diagnostics:
On-board diagnostics capabilities, detailed in the manual's electrical section
Engine Oil Change:
Every 5,000 km or 1 year (refer to manual for precise interval and conditions)
Air Filter Cleaning/Replacement:
Every 5,000 km (refer to manual for specific interval)
Drive Belt Inspection/Replacement:
Inspect every 10,000 km, replace as needed (refer to manual for lifespan and procedure)
Spark Plug Replacement:
Refer to manual for recommended interval and spark plug type (e.g., NGK CR8EB)
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives (typically a 50/50 mix with distilled water)
Brake Fluid:
DOT 4 hydraulic fluid
Common Wear Items:
Drive belt wear, suspension components, brake pads and discs due to weight and usage
Electrical Gremlins:
Can occur due to vibration or moisture ingress, manual's wiring diagrams are crucial
Industry Recognition:
The Gilera Fuoco (and its Piaggio MP3 sibling) received acclaim for its innovative three-wheel design offering enhanced stability and maneuverability, particularly in urban environments.
User Reviews:
Generally positive for stability and performance, though weight and complexity were noted aspects.
Emissions:
Euro 3 compliant (for models sold in relevant markets).
