GILERA SMT RCR Service Manual Workshop RCR SMT

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Tipo: Motorcycle

Proveedor:

SKU: 72699

Etiquetas: Gilera Motorcycle Motorcycles RCR SMT

Variantes de producto

Descripción

This workshop service manual provides comprehensive guidance for the SMT and RCR models. These lightweight motorcycles are designed for both on-road agility and off-road capability, appealing to enthusiast riders and younger demographics seeking a versatile and stylish machine. An Italian manufacturer with a rich heritage, the brand is known for its performance-oriented and sporty offerings. The SMT and RCR models represent the brand's presence in the popular 50cc supermoto and enduro segment, comparable to other offerings in this class. This manual is meticulously crafted to cover all essential aspects of mechanical repair and routine maintenance. It details procedures for engine dismantling, assembly, and repair, including components like the cylinder, piston, and crankshaft, as well as gearbox servicing. Coverage extends to the fuel system, cooling system, exhaust, chassis, suspension, brakes, wheels, tires, and controls. Furthermore, it includes guidance on routine maintenance tasks such as oil changes, filter replacements, spark plug checks, and chain adjustments, along with troubleshooting common operational issues. The manual is presented in English and is designed to empower owners, mechanics, and technicians with the knowledge needed to maintain and repair these motorcycles effectively.

🏷️ Basic Information

Identification

Make:

Gilera

Model:

SMT RCR

Codes

Rcr Frame Number Prefix:

ZAPG11D1A

Smt Frame Number Prefix:

ZAPG12D1A

👋 Introduction

Market Position

Vehicle Type:

Lightweight Supermoto/Enduro style motorcycles.

Target Audience:

Enthusiast riders, DIY mechanics, and professional workshops.

Competitive Analysis

Competitors:

Comparable to other 50cc supermoto/enduro offerings from brands like Beta, Rieju, and Aprilia in the same segment.

Key Features

Manual Value Proposition:

Enables owners to perform routine maintenance and repairs themselves, saving costs and understanding their vehicle better.

Vehicle Appeal:

Offers a blend of on-road agility and off-road capability in a stylish package, appealing to a younger demographic and urban riders.

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical Repair and Routine Maintenance

Excluded Coverage:

Electrical Diagrams

Page Count

Estimated Page Count:

Likely extensive (specific count not provided, but typical for workshop manuals)

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Dismantling, assembly, inspection, and repair of engine components (e.g., cylinder, piston, crankshaft, gearbox).

Fuel System Mechanical:

Carburetor adjustment and overhaul, fuel filter replacement.

Cooling System:

Coolant replacement, radiator and hose inspection.

Exhaust System:

Inspection and replacement of exhaust components.

Chassis And Frame:

Inspection and repair of frame, swingarm, and related components.

Suspension Front:

Fork disassembly, servicing, and adjustment.

Suspension Rear:

Monoshock inspection and adjustment.

Brakes Front:

Brake caliper, disc, and pad service and replacement.

Brakes Rear:

Brake caliper, disc, and pad service and replacement.

Wheels And Tires:

Tire pressure, wear inspection, and wheel balancing.

Controls:

Throttle, clutch, and brake lever adjustment.

Bodywork:

Fairing and panel removal/installation guidance.

Procedures Included

Routine Maintenance:

Oil changes, air filter replacement, oil filter replacement, spark plug checks, chain lubrication and adjustment.

Brake Maintenance:

Brake pad replacement, brake fluid level checks and top-ups.

Engine Overhaul:

Comprehensive instructions for engine rebuilding.

Troubleshooting:

Guidance for diagnosing common operational issues.

Component Replacement:

Step-by-step guides for replacing various parts.

Technical Depth

Depth:

Detailed workshop level, suitable for both professional mechanics and dedicated DIY owners.

Torque Specifications:

Includes critical bolt tightening torques.

Special Tools:

Lists and describes necessary special tools for specific procedures.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable PDF for easy navigation.

Print Quality

Quality:

High-resolution images and clear text, suitable for printing.

Binding Type

Binding:

N/A (Digital download - printing and binding is user-dependent)

Paper Type

Paper Type:

N/A (Digital download - paper type is user-dependent)

⚙️ Engine Specifications

Primary Engine

Type:

Likely a 2-stroke, single-cylinder, liquid-cooled engine (common for this class).

Displacement:

Typically 50cc for this class of Gilera models.

Bore X Stroke:

Specifics would be detailed in the manual, but likely around 39.5mm x 40.2mm for a 50cc 2-stroke.

Performance

Horsepower Output:

Typically around 5-7 HP, depending on specific tuning and emissions regulations for the model year.

Torque Output:

Specific figures not provided, but expected to be modest for a 50cc 2-stroke.

Fuel System

Carburetor Type:

Likely a Dell'Orto PHBN or similar carburetor, with specific size detailed in manual.

Fuel Grade:

Unleaded gasoline, with appropriate oil mixture for 2-stroke pre-mix or separate oil injection system, as specified in manual.

Ignition System

Type:

Electronic Ignition (CDI), specific details in manual.

Cooling System

Method:

Liquid-cooled, requiring specific coolant mixture.

🔧 Transmission

Standard

Type:

6-speed constant mesh manual transmission.

Clutch:

Wet, multi-plate clutch.

Features

Gear Ratios:

Specific gear ratios would be detailed in the manual for optimal performance tuning.

Final Drive:

Chain drive, with specific chain size and adjustment procedures outlined.

📐 Dimensions

Exterior

Wheelbase:

Specifics vary by model year, typically around 1300-1350mm.

Seat Height:

Designed for accessibility, typically around 850-900mm.

Weights

Dry Weight:

Generally lightweight, around 90-100 kg.

Fuel Tank Capacity:

Typically 6-8 liters, with reserve.

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Motorcycle safety is primarily assessed through design and rider skill).

Active Features

Braking System:

Disc brakes front and rear for effective stopping power.

Lighting:

Headlight, tail light, brake light, and turn signals for visibility.

Passive Features

Frame Construction:

Robust frame designed for stability and handling.

💡 Technology Features

Infotainment

Features:

Basic instrument cluster with speedometer, odometer, and indicator lights. No advanced infotainment systems.

Driver Assistance

Features:

None (Focus is on mechanical simplicity and rider engagement).

Connectivity

Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 2000-3000 km or annually, with specific recommendations in manual.

Air Filter Cleaning Replacement:

Intervals vary with usage conditions; manual will specify checks and cleaning frequency.

Spark Plug Replacement:

Typically every 6000-8000 km, depending on type.

Chain Maintenance:

Regular lubrication and tension adjustment required, frequency dependent on riding conditions.

Fluid Specifications

Engine Oil Type:

For the gearbox/transmission (if separate), typically a specific GL-4 or GL-5 gear oil. For 2-stroke pre-mix, a high-quality 2T synthetic oil as per manual.

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors, mixed with distilled water.

Brake Fluid Type:

DOT 4 brake fluid, as specified by manufacturer.

Known Issues

Common Wear Items:

Chain and sprockets, brake pads, spark plugs, air filters, and potentially fork seals due to typical usage.

2 Stroke Considerations:

Proper fuel/oil mixture is critical to prevent engine damage. Carburetor cleanliness is important for consistent performance.

📚 Vehicle History

Brand Heritage

Gilera Legacy:

Gilera is an Italian motorcycle manufacturer with a long history, known for performance and sporty models.

Model Evolution

Smt Rcr Segment:

These models represent Gilera's entry into the popular 50cc supermoto and enduro segment, targeting younger riders and those seeking a fun, versatile machine.

Production

Manufacturing Origin:

Likely manufactured in Italy, though manufacturing locations can shift for global brands.

🏆 Awards & Recognition

Recognitions

Vehicle Awards:

No specific awards are listed for these particular models in the provided information. Popularity within its segment implies positive market reception.

Ratings

Reliability Ratings:

Reliability depends heavily on proper maintenance as outlined in the manual. Shared components with other Piaggio Group models can offer insights into general build quality.