Manual Product Name:
2012 Husqvarna TC TE TXC SMR Workshop Manual
Manual Product Description:
Covers 2011 and 2012 model years for TC 449, TE 449, TE 511, TXC 449, TXC 511, SMR 499, and SMR 511. Includes US market variants.
Vin Prefix Tc 449 Non Usa 2011:
ZKHA600AABV050001
Vin Prefix Tc 449 Usa 2011:
ZKHTC443#BV000001
Vin Prefix Te 449 Non Usa 2011:
ZKHA600AABV000001
Vin Prefix Te 511 Non Usa 2011:
ZKHA601AABV000001
Vin Prefix Te 449 Usa 2011:
ZKHKEEFM#BV000001
Vin Prefix Te 511 Usa 2011:
ZKHKEEGM#BV000001
Vin Prefix Txc 449 Usa 2011:
ZKHTX440#BV000001
Vin Prefix Txc 511 Usa 2011:
ZKHTX510#BV000001
Vin Prefix Smr 499 Non Usa 2011:
ZKHA600ABBV000001
Vin Prefix Smr 499 Usa 2011:
ZKHLEEFM#BV000001
Vin Prefix Smr 511 Non Usa 2011:
ZKHA601ABBV000001
Vin Prefix Smr 511 Usa 2011:
ZKHLEEGM#BV000001
Vin Prefix Tc 449 2012:
ZKHA600AABV050001
Vin Prefix Tc 449 Usa 2012:
ZKHTC443#BV000001
Vin Prefix Te 449 2012:
ZKHA600AABV000001
Vin Prefix Te 511 2012:
ZKHA601AABV000001
Vin Prefix Te 449 Usa 2012:
ZKHKEEFM#BV000001
Vin Prefix Te 511 Usa 2012:
ZKHKEEGM#BV000001
Vin Prefix Txc 449 Usa 2012:
ZKHTX440#BV000001
Vin Prefix Txc 511 Usa 2012:
ZKHTX510#BV000001
Vin Prefix Smr 511 2012:
ZKHA601ABBV000001
Vin Prefix Smr 511 Usa 2012:
ZKHLEEGM#BV000001
Model Years Covered:
2011, 2012
Market Segments:
Motocross (TC), Enduro (TE), Cross-Country (TXC), Supermoto (SMR)
Brand Segment:
Premium off-road and motard motorcycles, known for performance and Italian design heritage (though ownership transitioned).
Competitors:
KTM (SX, EXC, SMC series), Yamaha (YZF, WR series), Honda (CRF, XR series), Suzuki (RM-Z, DR-Z series), Kawasaki (KX, KLX series).
Vehicle Platform:
Shared chassis and engine architecture across the TC, TE, TXC, and SMR models, differentiating primarily in suspension travel, tires, and gearing.
Engine Technology:
Liquid-cooled, four-stroke engines with electronic fuel injection (I.E.) for precise fuel delivery and emissions compliance.
Vehicle Models Covered:
Husqvarna TC 449, TE 449, TE 511, TXC 449, TXC 511, SMR 499, SMR 511
Market Variants Covered:
USA and Non-USA specifications
Estimated Page Count:
300-500 (typical for comprehensive workshop manuals)
Type:
Workshop Manual / Service Manual / Repair Manual
Language:
English (typical for official workshop manuals)
Format:
PDF (digital, searchable, printable)
Engine:
Engine disassembly, assembly, inspection, torque specifications, timing, cooling system, lubrication system, fuel injection system (I.E.), emissions control.
Transmission:
Gearbox inspection, repair, clutch operation and service, shift mechanism.
Chassis:
Frame inspection, swingarm, linkage, suspension (front forks and rear shock absorber) overhaul and adjustment, steering head bearing service.
Electrical:
Wiring diagrams, ignition system, starting system, lighting, battery, charging system, ECU, sensors, fault diagnosis.
Brakes:
Brake caliper service, master cylinder overhaul, bleeding procedures, pad replacement, disc inspection.
Wheels And Tires:
Tire replacement, wheel bearing service, spoke tensioning (if applicable).
Bodywork:
Fairing removal and installation, seat maintenance, fuel tank service.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, general inspection checks.
Troubleshooting:
Diagnostic procedures for common malfunctions, fault codes, electrical system troubleshooting.
Repair:
Step-by-step instructions for component repair and replacement.
Disassembly Assembly:
Complete procedures for engine, gearbox, suspension, and chassis components.
Specifications:
Torque values, clearances, fluid capacities, pressure settings.
Depth:
Comprehensive; covers everything from basic maintenance to complete engine rebuilds and advanced diagnostics.
Diagnostic Capabilities:
Detailed diagnostic flowcharts and troubleshooting guides for electrical and mechanical issues.
Engine Type:
Four-stroke, Single Cylinder, DOHC
Displacement:
449cc (for TC 449, TE 449, TXC 449, SMR 449) and 511cc (for TE 511, TXC 511, SMR 511)
Bore X Stroke 449Cc:
97 mm x 60.8 mm (approximate, to be confirmed in manual)
Bore X Stroke 511Cc:
97 mm x 67.7 mm (approximate, to be confirmed in manual)
Horsepower 449Cc:
Approx. 50-55 HP (estimated, model dependent)
Horsepower 511Cc:
Approx. 55-60 HP (estimated, model dependent)
Torque 449Cc:
Approx. 30-33 lb-ft (estimated, model dependent)
Torque 511Cc:
Approx. 33-36 lb-ft (estimated, model dependent)
Fuel Delivery:
Electronic Fuel Injection (I.E.)
Ignition:
Electronic Ignition
Fuel Type:
Unleaded gasoline (minimum 91 octane recommended)
Cooling System:
Liquid-cooled
Dry Weight Tc 449:
Approx. 113 kg / 249 lbs (estimated)
Dry Weight Te 449:
Approx. 115 kg / 253 lbs (estimated)
Dry Weight Te 511:
Approx. 116 kg / 256 lbs (estimated)
Dry Weight Smr 499:
Approx. 138 kg / 304 lbs (estimated)
Dry Weight Smr 511:
Approx. 139 kg / 306 lbs (estimated)
Fuel Tank Capacity:
Approx. 7.2 Liters / 1.9 US Gallons (confirm exact spec in manual)
Seat Height:
Varies by model; typically over 900mm (confirm exact spec in manual)
Safety Certification:
Meets applicable safety standards for motorcycles of its class. Specific NHTSA/Euro NCAP ratings not applicable to off-road vehicles.
Braking System:
Hydraulic disc brakes front and rear (brand may vary, e.g., Brembo, Grimeca).
Suspension:
High-performance adjustable front forks (e.g., Marzocchi, Kayaba) and rear monoshock with linkage (e.g., Sachs, Öhlins options).
Frame Construction:
Lightweight yet strong chromoly steel trellis frame.
Display Type:
Digital LCD dashboard displaying speed, RPM, odometer, trip meter, clock, and indicator lights.
ABS:
Not typically equipped on these sport-oriented models. May be an optional feature on certain variants or market specific.
Connectivity Features:
None typical for this era of performance dirt bikes/motards.
Oil Change Interval:
Typically every 10-15 hours of operation or annually. Check manual for specific recommendation.
Air Filter Cleaning:
Regular cleaning recommended, every 5-10 hours depending on riding conditions.
Spark Plug Replacement:
Approximately every 20-30 hours of operation (confirm in manual).
Valve Clearance Check:
Initial check at 5-10 hours, then every 20-30 hours. Critical procedure.
Engine Oil Type:
JASO MA 10W-40 or 15W-50 Synthetic Motorcycle Oil (confirm exact grade in manual).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (50/50 mix with distilled water). Confirm in manual.
Engine Oil Capacity:
Approx. 1.1 Liters (confirm exact spec in manual).
Common Wear Items:
Clutch plates, wheel bearings, chain and sprockets, fork seals, brake pads.
Potential Electrical Gremlins:
As with many high-performance European bikes of this era, electrical connections and grounds may require inspection and cleaning to prevent intermittent issues.
Suspension Maintenance:
Regular lower leg oil changes and seal inspection are crucial for fork performance and longevity.
Origin:
Husqvarna Motorcycles has a long and prestigious history dating back to 1903 in Sweden, initially manufacturing motorcycles and later expanding into other equipment. Ownership has changed hands over the years, with significant development periods under Cagiva (MV Agusta) and later BMW.
Platform Development:
The 2011/2012 models represent a significant advancement in Husqvarna's off-road and motard lineup, often sharing a common platform derived from previous designs but incorporating updated engines and chassis components.
Manufacturing Location:
Italy (under previous ownership structures)
