Mitsubishi Evolution IV & V 1996-1999 Factory Service Manual

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Tipo: Car

Proveedor:

SKU: 69809

Etiquetas: 1996 1997 1998 1999 Agriculture Car Evolution IV Evolution V Golden Series Mitsubishi Same Tractors

Variantes de producto

Descripción

The Mitsubishi Lancer Evolution IV and V, produced between 1996 and 1999, represent a pinnacle of rally-bred performance and engineering. These models, identified by chassis codes CN9A for the Evolution IV and CP9A for the Evolution V, are powered by the robust 4G63 DOHC turbocharged inline-4 engine, delivering substantial horsepower and torque. Notable for their advanced All-Wheel Drive systems, including the Active Center Differential (ACD) and Active Yaw Control (AYC), these vehicles offer exceptional handling and driver engagement. Their design, rooted in motorsport heritage, emphasizes performance, agility, and a dynamic driving experience, making them sought-after machines for both spirited driving and competitive use. This comprehensive factory service repair manual provides in-depth technical information for the Mitsubishi Lancer Evolution IV and V. It covers a wide array of systems and procedures, including detailed engine and transmission service, brake system diagnostics, suspension and steering repair, electrical system troubleshooting, and chassis and bodywork. The manual includes step-by-step repair instructions, detailed illustrations, diagnostic guides, and essential technical specifications, ensuring owners and technicians have the resources necessary for accurate maintenance and repair. This resource is designed to facilitate efficient upkeep and to help preserve the optimal performance and reliability of these iconic vehicles.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution IV / V

Production Years:

1996-1999

Codes

Chassis Codes:

CN9A (Evo IV), CP9A (Evo V)

👋 Introduction

Market Position

Target Audience:

Owners and technicians seeking to perform comprehensive maintenance and repairs on Mitsubishi Lancer Evolution IV and V models.

Competitive Analysis

Manual Authenticity:

Actual Genuine Repair Service Factory Manuals, not third-party publications.

Key Features

Instructional Method:

Step-by-step instructions, detailed illustrations, notes, cautions, and warnings.

User Friendliness:

Designed for ease of use, allowing owners to make informed repair and maintenance decisions.

Value Proposition

Cost Savings:

Potential to save $50-$60 per hour on shop labor costs by performing work independently.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete Factory Service Repair Manual

Page Count

Estimated Page Count:

Hundreds (Specific number not provided, but indicated as comprehensive)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service And Repair:

Detailed procedures for maintenance, troubleshooting, and repair of the engine.

Transmission Service And Repair:

Comprehensive coverage for manual and potentially automatic transmission systems.

Brake System:

In-depth information on brake components, diagnosis, and repair.

Wiring Diagrams:

Detailed electrical wiring schematics for all vehicle systems.

Electrical System:

Diagnosis and repair of all electrical components and circuits.

Suspension And Steering:

Procedures for servicing and repairing suspension and steering mechanisms.

Cooling System:

Maintenance and repair of the engine cooling system.

Fuel Injection And Fuel System:

Detailed coverage of fuel delivery and injection systems.

Emission Control System:

Information on emission control components and troubleshooting.

HVAC System:

Service and repair procedures for the heating, ventilation, and air conditioning system.

Engine Control System:

Details on ECU diagnostics and control strategies.

Chassis And Body:

Information on structural components, body panels, and chassis repair.

Restraint System:

Coverage of airbags and seatbelt systems.

Interior Components:

Procedures for servicing interior trim and components.

Differential And Drive Axles:

Detailed coverage of drivetrain components including differentials and axles.

Periodic Lubrication:

Specific lubrication points and schedules.

Procedures Included

General Maintenance:

Procedures for routine checks, fluid changes, and inspections.

Troubleshooting:

Advanced diagnostic guides for identifying and resolving common and complex issues.

Repair Procedures:

Step-by-step repair instructions for virtually all vehicle systems.

Rebuilding Procedures:

Comprehensive guidance for engine, transmission, and other major component rebuilds.

Diagnostics:

Detailed diagnostic strategies for all vehicle systems.

Technical Depth

Depth Of Information:

Highly detailed, factory-level technical information for professional technicians and advanced enthusiasts.

Coverage Completeness:

Covers all styles and variants of the specified models.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Printable without restriction; individual pages or entire manual.

Binding Type

Binding Type:

Digital Download (printable)

Paper Type

Paper Type:

Not Applicable (Digital Format)

Software Requirements

Required Software:

Adobe PDF Reader

Searchability

Search Functionality:

Searchable PDF for quick information retrieval.

⚙️ Engine Specifications

Primary Engine

Engine Type:

4G63 (DOHC, 16-valve, turbocharged inline-4)

Performance

Displacement:

2.0 Liters (1997 cc)

Horsepower Evo Iv:

Approx. 276-280 PS (272-276 hp) at 6,500 rpm (Japanese domestic market 'gentlemen's agreement' limit)

Torque Evo Iv:

Approx. 350 Nm (258 lb-ft) at 3,000 rpm

Horsepower Evo V:

Approx. 280 PS (276 hp) at 6,500 rpm (Japanese domestic market 'gentlemen's agreement' limit); some export models may have slightly higher outputs.

Torque Evo V:

Approx. 373 Nm (275 lb-ft) at 3,000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded premium gasoline (Octane rating appropriate for turbocharged engines)

Engine Control

ECU Type:

Engine Control Unit (ECU) with advanced management for turbocharging and engine parameters.

🔧 Transmission

Standard

Standard Transmission:

5-speed manual transmission

Optional

Optional Transmission:

Not widely offered; primarily manual transmission focused.

Features

Drivetrain:

All-Wheel Drive (AWD) with Active Center Differential (ACD) and Helical Limited-Slip Front Differential (LSD) on Evo IV; Active Yaw Control (AYC) on Evo IV and an improved AYC system on Evo V.

📐 Dimensions

Exterior

Length Evo Iv:

Approx. 4,350 mm (171.3 in)

Width Evo Iv:

Approx. 1,770 mm (69.7 in)

Height Evo Iv:

Approx. 1,415 mm (55.7 in)

Wheelbase Evo Iv:

Approx. 2,600 mm (102.4 in)

Length Evo V:

Approx. 4,360 mm (171.7 in)

Width Evo V:

Approx. 1,770 mm (69.7 in)

Height Evo V:

Approx. 1,415 mm (55.7 in)

Wheelbase Evo V:

Approx. 2,600 mm (102.4 in)

Weights

Curb Weight:

Approx. 1,400-1,450 kg (3,086-3,197 lb) depending on specification.

🛡️ Safety Features

Ratings

Safety Ratings:

Specific crash test ratings for this era may vary by region. Emphasis on chassis rigidity and driver control for active safety.

Active Features

Active Safety Features:

Advanced All-Wheel Drive system (ACD, AYC), powerful braking system, responsive steering.

Passive Features

Passive Safety Features:

Reinforced chassis, airbags (driver and passenger), seatbelt pre-tensioners.

💡 Technology Features

Infotainment

Infotainment System:

Basic factory audio systems (radio/cassette or CD player) were standard, with options for upgraded sound systems. No advanced infotainment features as understood today.

Driver Assistance

Driver Assistance Features:

Limited by modern standards. Key 'assist' features are the AWD system, ACD, and AYC, focused on performance handling.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000-7,500 km (3,000-5,000 miles) or 6 months, under performance driving conditions, more frequent changes are recommended.

Timing Belt Replacement:

Refer to manual for specific interval, typically around 80,000-100,000 km (50,000-60,000 miles) for the 4G63 engine.

Fluid Specifications

Engine Oil Specification:

Refer to manual for exact viscosity (e.g., 10W-40 or 5W-40 synthetic often recommended for performance). API SG or higher.

Transmission Fluid Specification:

Refer to manual for specific type (e.g., SAE 75W-90 GL-4/GL-5 synthetic for manual transmission).

Differential Fluid Specification:

Refer to manual for specific type (e.g., SAE 75W-90 synthetic for center and rear differentials).

Coolant Specification:

Ethylene glycol-based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).

Known Issues

Common Issues:

Turbocharger wear, piston ring issues (especially if heavily modified or neglected), clutch wear, AYC pump failure, minor electrical gremlins.

📚 Vehicle History

Brand Heritage

Brand Focus:

Mitsubishi Motors has a strong heritage in motorsport, particularly rallying, with the Lancer Evolution line being a direct beneficiary and icon of this legacy.

Model Evolution

Evolution Iv Introduction:

Introduced in August 1996, featuring a significantly revised chassis, a new 4G63 engine with twin-scroll turbocharger, and advanced AYC system.

Evolution V Introduction:

Introduced in January 1998, it featured wider track, larger wheels and tires, revised suspension geometry, improved engine internals, and an enhanced AYC system.

Production

Production Location:

Japan

🏆 Awards & Recognition

Recognitions

Motorsport Icon:

The Lancer Evolution series is a highly recognized and celebrated platform in rally racing history, making these models desirable among enthusiasts.