Target Audience:
Do-it-yourself enthusiasts and professional mechanics seeking authoritative repair information.
Value Proposition:
Provides factory-level repair information, saving significant costs compared to professional mechanic fees.
Diagrams And Illustrations:
Hundreds of high-quality diagrams, exploded views, and photographs to guide repairs.
Step By Step Instructions:
Detailed, numbered instructions ensuring correct and efficient repair procedures.
Troubleshooting Guides:
Integrated troubleshooting sections to help diagnose and resolve common issues.
General Information:
Included
Service Information:
Included
Engine Mechanical:
Included
Starting Ignition System:
Included
Emission Controls:
Included
Engine Controls:
Included
Instrumentation Warning Systems:
Included
Battery Charging System:
Included
Electrical System:
Included
Body Interior Exterior:
Included
Troubleshooting:
Included
Tune Up Procedures:
Included
Maintenance Procedures:
Included
Repair Procedures:
Included
Wiring Diagrams:
Included
Estimated Pages:
Varies based on exact factory publication, typically 2000+ pages for a complete FSM
Type:
Factory Service Manual (FSM) / Workshop Manual
Engine System:
Comprehensive coverage of the 13B-REW rotary engine, including lubrication, cooling, fuel injection, ignition, and emissions control.
Transmission System:
Detailed procedures for the R154 5-speed manual transmission, including clutch operation, gear shifting mechanisms, and maintenance.
Braking System:
Complete diagnostic and repair information for the hydraulic braking system, including ABS components.
Electrical System:
In-depth coverage of all electrical components, circuits, and detailed wiring diagrams.
Body And Chassis:
Includes body panel removal and installation, interior trim, glass replacement, and structural information.
Engine Rebuild:
Step-by-step instructions for complete engine disassembly, inspection, and reassembly.
Suspension Repair:
Detailed procedures for front and rear suspension component replacement and alignment.
Brake Overhaul:
Instructions for caliper rebuilding, rotor replacement, and brake fluid bleeding.
Electrical Diagnostics:
Troubleshooting guides and procedures for common electrical faults.
Maintenance Schedule:
Recommended service intervals and tasks for routine maintenance.
Component Replacement:
Detailed instructions for replacing virtually all major and minor components.
Depth:
Comprehensive factory-level detail, suitable for complete rebuilds and advanced diagnostics.
Readability:
High-quality PDFs with clear text and searchable content.
Printability:
All pages are printable, allowing for hard copies for use in the workshop.
Digital Format Advantage:
Digital format allows for easy navigation, searching, and printing of specific sections.
Comparison To Print:
Functionally equivalent to a printed manual, offering superior portability and accessibility.
Engine Type:
Rotary (Wankel)
Displacement:
1.3L (654cc x 2 rotor chambers)
Horsepower:
255 hp @ 6500 rpm (U.S. Spec)
Torque:
217 lb-ft @ 5000 rpm (U.S. Spec)
Fuel Delivery:
Sequential Electronic Fuel Injection (EFI), Twin Sequential Turbochargers
Model:
R154 (based on Toyota Supra transmission, often referred to as such in aftermarket contexts, factory designation may differ)
Automatic Transmission Availability:
Not commonly found or desirable for this generation RX-7.
Clutch Type:
Hydraulically Actuated, Single Dry Plate
Oil Change Rotary:
Frequent oil changes are critical for rotary engines. Recommended every 3,000-5,000 miles or as per manual, using specific rotary engine oil.
Spark Plug Replacement:
Specific interval for apex seal maintenance and spark plug replacement, crucial for rotary engine health.
Engine Oil:
API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on climate and operating conditions). Special rotary oils (e.g., Idemitsu) are often recommended.
Coolant:
Mazda Long Life Antifreeze/Coolant (Blue) or equivalent, 50/50 mix with distilled water.
Transmission Fluid:
GL-4 SAE 75W-90 gear oil (e.g., Red Line, Motul) is commonly recommended for the R154, though the manual will specify the exact factory fluid.
Apex Seal Wear:
Apex seal wear is a primary concern for rotary engines, leading to compression loss. Proper maintenance and avoiding overheating are crucial.
Oil Consumption:
Rotary engines naturally consume oil as part of their lubrication system; understanding and monitoring this is key.
Cooling System Reliability:
Overheating can be detrimental. Ensuring the cooling system is in top condition is paramount.
Rotary Legacy:
Mazda's pioneering history with the Wankel rotary engine, dating back to the Cosmo Sport.
Fd Generation Significance:
The third and final generation of the RX-7, celebrated for its aerodynamic design, lightweight chassis, and powerful twin-turbo rotary engine.
Production Years:
1992-2002 (FD generation)
Manufacturing Location:
Hiroshima, Japan
