Ford Taurus Complete Workshop Service Repair Manual 2002

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This manual covers the 2002 Ford Taurus, the fifth generation of Ford's mid-size sedan, produced from 1999 to 2007. The 2002 Taurus was designed to offer a spacious interior, a...

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类型: Car

斯库: 100016

标签: 2002 Car Ford Taurus

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Description

This manual covers the 2002 Ford Taurus, the fifth generation of Ford's mid-size sedan, produced from 1999 to 2007. The 2002 Taurus was designed to offer a spacious interior, a comfortable ride, and refined styling, competing in a segment with rivals like the Toyota Camry and Honda Accord. It was available with either a 152-horsepower 3.0L Vulcan OHV V6 engine or a more powerful 3.0L Duratec 30 DOHC V6 engine, both paired with a 4-speed automatic transmission. Key features for this generation included an emphasis on passenger comfort, a choice of potent V6 engines, and advanced safety features for its time, such as optional side airbags and traction control. This comprehensive workshop service and repair manual provides detailed guidance for maintaining and repairing the 2002 Ford Taurus. It covers all essential vehicle systems, including the engine, transmission, drivetrain, suspension, steering, brakes, and electrical system. Within its extensive pages, you will find step-by-step repair procedures, diagnostic troubleshooting, technical specifications, and routine maintenance schedules. This manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance, reliability, and longevity of their 2002 Ford Taurus.

🏷️ Basic Information

Identification

Make:

Model:

Taurus

Year:

Codes

Chassis Code:

FFV (Fifth Generation)

👋 Introduction

Market Position

Market Position:

The 2002 Ford Taurus represented the fifth generation of Ford's flagship sedan, aiming to maintain its position as a strong contender in the mid-size sedan market, competing against rivals like the Toyota Camry, Honda Accord, and Chevrolet Impala. It emphasized comfort, spaciousness, and a refined driving experience.

Competitive Analysis

Competitive Analysis:

In 2002, the Taurus was positioned as a value-oriented, comfortable American sedan. While its competitors offered more sophisticated independent rear suspension systems and often perceived higher build quality, the Taurus countered with a spacious interior, a comfortable ride, and a generally robust powertrain, particularly the optional V6 engine. This manual provides the necessary technical data to keep this reliable platform performing optimally.

Key Features

Key Features:

Spacious interior, comfortable ride, availability of powerful V6 engines, refined styling for its generation, advanced safety features for the time (optional side airbags, traction control). This manual is essential for owners and technicians to maintain and repair these features effectively.

📋 Manual Details

Coverage Areas

Coverage Areas:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Body, HVAC, Fuel System, Cooling System, Emissions, Troubleshooting, Diagnostics, Specifications, Maintenance, Repair Procedures

Page Count

Page Count:

Extensive (Exact count not specified in product info, but 'Complete Workshop' implies hundreds of pages)

Manual Type

Manual Type:

Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

Downloadable (Digital Format, likely PDF)

📖 Manual Coverage

Systems Covered

Systems Covered:

Engine mechanical and electrical, Automatic Transmission (AX4N, AX4S), Front Wheel Drive (FWD), Anti-lock Braking System (ABS), Power Rack and Pinion Steering, Independent Front Suspension (MacPherson Strut), Independent Rear Suspension, Climate Control (HVAC), Fuel Injection System (EFI), Cooling System, Exhaust System, Ignition System, Starting System, Charging System, Lighting, Instrumentation, Body Control Modules, Body panels, Interior trim, Safety restraints (Airbags).

Procedures Included

Procedures Included:

Routine maintenance (oil changes, filter replacements, tune-ups), Component diagnostics and testing, Overhaul procedures for engine and transmission, Suspension and steering alignment, Brake system repairs (pads, rotors, calipers), Electrical troubleshooting using wiring diagrams, HVAC system diagnosis and repair, Bodywork and trim removal/installation, Engine and transmission removal/installation, Cooling system flushes and component replacement, Fuel system cleaning and component replacement, Emissions control system testing and repair.

Technical Depth

Technical Depth:

Comprehensive; covers everything from basic maintenance checks to complete engine and transmission rebuilds, detailed electrical diagnostics with wiring schematics, and specialized repair procedures.

📊 Manual Specifications

File Format

File Format:

Digital Download (Likely PDF), Searchable Text, Printable Pages

Print Quality

Print Quality:

High-resolution for clear diagrams and text.

Binding Type

Binding Type:

Not Applicable (Downloadable Format)

Paper Type

Paper Type:

Not Applicable (Downloadable Format)

⚙️ Engine Specifications

Primary Engine

Primary Engine:

3.0L Vulcan OHV V6

Optional Engine:

3.0L Duratec 30 DOHC V6

Performance

3.0L Vulcan Hp:

152 hp @ 4900 rpm

3.0L Vulcan Torque:

183 lb-ft @ 3200 rpm

3.0L Duratec Hp:

200 hp @ 5650 rpm

3.0L Duratec Torque:

200 lb-ft @ 4800 rpm

Fuel System

Fuel System:

Electronic Fuel Injection (EFI)

Engine Code

Engine Code Vulcan:

Engine Code Duratec:

Ignition System

Ignition System:

Distributorless Ignition System (DIS) with coil packs

Cooling System

Coolant Type:

Ford Premium Engine Coolant (VC-7, Motorcraft® Yellow)

Coolant Capacity:

Approx. 11.0 Quarts (10.4 Liters) with heater

🔧 Transmission

Standard

Transmission Standard:

4-Speed Automatic (AX4N)

Optional

Transmission Optional:

4-Speed Automatic (AX4S)

Features

Transmission Features:

Electronic Control, Overdrive gear, Lock-up torque converter

Fluid Type

Transmission Fluid Type:

MERCON V Automatic Transmission Fluid

Fluid Capacity

Transmission Fluid Capacity:

Approx. 10.0 Quarts (9.5 Liters) (Dry Fill); Approx. 4.0-5.0 Quarts (3.8-4.7 Liters) (Fluid Change)

📐 Dimensions

Exterior

Wheelbase:

112.9 inches (2868 mm)

Overall Length:

200.4 inches (5090 mm)

Overall Width:

72.5 inches (1841 mm)

Overall Height:

55.1 inches (1400 mm)

Weights

Curb Weight Approx:

3400-3600 lbs (1542-1633 kg) depending on engine and equipment

Gross Vehicle Weight Rating Gvwr:

Approximately 4600 lbs (2087 kg)

Wheels Tires

Standard Tire Size:

P205/65R15

Optional Tire Size:

P215/60R16 (on SE/Ghia trims)

Wheel Bolt Pattern:

5x108 mm (5x4.25 inch)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4 Stars (2002 Model Year)

NHTSA Front Impact Passenger:

4 Stars (2002 Model Year)

IIHS Front Impact:

Good (2002 Model Year)

Active Features

Active Features:

Anti-lock Braking System (ABS), Traction Control (optional on some models)

Passive Features

Passive Features:

Front airbags (driver and passenger), Side curtain airbags (optional), Front seatbelt pretensioners, Crumple zones

💡 Technology Features

Infotainment

Infotainment System:

AM/FM Stereo with Cassette and/or CD Player, Optional Premium Sound System, Optional CD Changer. Basic digital displays for climate control and radio.

Driver Assistance

Driver Assistance Features:

Cruise Control, Optional Traction Control, Optional ABS.

Connectivity

Connectivity Features:

Limited; typically involved standard radio controls, optional steering wheel audio controls, and power outlets. No integrated Bluetooth or USB connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (with conventional oil); Consult manual for synthetic oil intervals.

Engine Air Filter:

Inspect every 15,000 miles, replace as needed.

Cabin Air Filter:

Not equipped on all models; if equipped, replace every 12,000-15,000 miles.

Transmission Fluid Change:

Every 100,000 miles (or as per manual recommendations, often sooner under severe use).

Spark Plugs Vulcan:

Typically every 100,000 miles (requires specific Motorcraft plugs)

Spark Plugs Duratec:

Typically every 100,000 miles (requires specific Motorcraft plugs)

Fluid Specifications

Engine Oil Spec:

SAE 5W-30 (API SG, SH, SJ or ILSAC GF-2)

Engine Oil Capacity:

4.5 Quarts (4.3 Liters) with filter for 3.0L Vulcan; 4.5 Quarts (4.3 Liters) with filter for 3.0L Duratec

Power Steering Fluid:

Ford Power Steering Fluid (ESR-M2C195-A)

Brake Fluid:

DOT 3 Motor Vehicle Brake Fluid

Known Issues

Known Issues:

Intake manifold gasket leaks (3.0L Vulcan), Torque converter shudder/failure, Transmission solenoid issues, Cooling fan motor failure, EGR valve issues, Condenser leaks (HVAC), Coil pack failures (DIS), Rear axle seal leaks (on some AWD models, though less common on 2002 FWD), Front suspension component wear (ball joints, tie rods).

📚 Vehicle History

Brand Heritage

Brand Heritage:

Ford has a long and storied history in the automotive industry, known for producing reliable and accessible vehicles for generations. The Ford brand is synonymous with American automotive manufacturing, from early innovations to mass-produced family sedans and trucks.

Model Evolution

Model Evolution:

The 2002 Taurus is part of the fifth generation (1999-2007), which saw a significant redesign from the rounded, aerodynamic fourth generation. This generation adopted a more angular, modern design. The 2002 model year brought minor updates and refinements to the existing platform, solidifying its place in the market.

Production

Production Location:

Chicago Assembly Plant, Illinois, USA

Production Years For Generation:

1999-2007

🏆 Awards & Recognition

Recognitions

Recognitions:

While the 2002 Taurus itself didn't garner significant specific awards, the Taurus model line has historically been a strong seller and a staple in American automotive sales charts. It was often recognized for its value and comfort.

Ratings

Ratings:

Safety ratings from NHTSA and IIHS are available and detailed in the 'safety' section. Generally performed adequately for its class and era.

Certifications

Certifications:

Not Applicable (Consumer vehicle, not subject to industry certifications in the same way as a specialized component).