2003 Mercury Sable Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercury Model: Sable Year: 2003 Codes Platform: DGS-321 (Ford CD3 platform derivative) 👋 Introduction Market Position Segment: Mid-size Sedan/Wagon, marketed as a comfortable and stylish...

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标签: 2003 Car Cars Mercury Sable

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Description

🏷️ Basic Information

Identification

Make:

Mercury

Model:

Sable

Year:

Codes

Platform:

DGS-321 (Ford CD3 platform derivative)

👋 Introduction

Market Position

Segment:

Mid-size Sedan/Wagon, marketed as a comfortable and stylish alternative to mainstream sedans

Competitive Analysis

Competitors:

Chevrolet Impala, Buick LeSabre, Toyota Camry, Honda Accord, Chrysler Concorde/Intrepid

Key Features

Marketing Focus:

Quiet ride, spacious interior, comfortable seating, availability of V6 power

Body Styles:

Sedan, Wagon

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair

Secondary Coverage:

Diagnostics, Troubleshooting, Wiring Diagrams, Specifications

Emissions Control:

Evaporative Emission Control (EVAP) system, catalytic converter, oxygen sensors, EGR system diagnosis and repair.

Restraint Systems:

Airbag system diagnosis, sensor locations, SRS module procedures.

Page Count

Estimated Pages:

1500+

Document Type:

Official Factory Service Manual (digitized)

Manual Type

Type:

Digital Service and Repair Manual

Language

Language:

English

Format

Software Format:

Proprietary Software/Executable (often CD-ROM based or downloadable archive)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, disassembly, assembly, timing, cooling system, lubrication system

Engine Management:

Fuel injection, ignition system, emissions control, sensors, actuators, ECU diagnostics

Transmission:

Automatic transmission (AX4N/AX4S) overhaul, diagnosis, fluid service, electronic control

Drivetrain:

Front-wheel drive components, CV joints, axle shafts, differential service

Brakes:

Front and rear brake systems, ABS, EBD, hydraulic component replacement, bleeding procedures

Steering:

Power steering system, steering column, rack and pinion repair, alignment specifications

Suspension:

Front and rear suspension components, shock absorbers, struts, springs, bushings, alignment

Electrical System:

Battery, charging system, starting system, lighting, instrument cluster, power accessories, fuses, relays

HVAC:

Air conditioning system, heater, climate control unit, component diagnosis and replacement

Body And Chassis:

Body panel removal and installation, interior trim, door mechanisms, glass replacement, structural information

Diagnostics And Troubleshooting:

OBD-II system, diagnostic trouble codes (DTCs), symptom-based troubleshooting guides

Procedures Included

Preventative Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement

Diagnostic Procedures:

Step-by-step troubleshooting for common and uncommon issues, wiring diagram interpretation

Repair Procedures:

Detailed, illustrated guides for component removal, installation, and repair for all major systems

Special Tools:

Identification and usage of specialized tools required for specific repair procedures

Recalibration:

Procedures for electronic throttle control (ETC) and other sensor recalibrations if applicable.

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission overhauls, including electrical schematics

Wiring Diagrams:

Detailed color wiring diagrams for all electrical systems, including powertrain, chassis, and body electronics.

📊 Manual Specifications

File Format

Media Type:

CD-ROM (typical for this era's software manuals)

Print Quality

Resolution:

High-resolution, often vector-based diagrams and illustrations

Binding Type

Binding:

N/A (Software Format)

Paper Type

Paper:

N/A (Software Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Duratec 30 (3.0L V6)

Displacement:

2986 cc (3.0 Liters)

Configuration:

V6, SOHC (Single Overhead Camshaft)

Bore X Stroke:

89.0 mm x 79.5 mm

Compression Ratio:

9.7:1

Performance

Horsepower:

193 hp @ 5250 rpm

Torque:

205 lb-ft @ 4000 rpm

Fuel System

Induction:

Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Unleaded gasoline, 87 octane recommended

Engine Components

Block Material:

Aluminum Alloy

Cylinder Head Material:

Aluminum Alloy

🔧 Transmission

Standard

Type:

4-Speed Automatic (AX4N)

Optional

Type:

4-Speed Automatic (AX4S - less common for '03)

Features

Drive Type:

Front-Wheel Drive (FWD)

Transmission Fluid:

Mercon V Automatic Transmission Fluid (ATF)

📐 Dimensions

Exterior

Length:

201.4 inches (Sedan) / 201.7 inches (Wagon)

Width:

74.4 inches

Height:

58.0 inches (Sedan) / 59.0 inches (Wagon)

Interior

Passenger Volume:

106.4 cu ft (Sedan) / 111.3 cu ft (Wagon)

Cargo

Cargo Volume:

16.7 cu ft (Sedan Trunk) / 38.4 cu ft (Wagon behind 2nd row)

Weights

Curb Weight:

Approximately 3500-3700 lbs

Gross Vehicle Weight Rating:

Approximately 4700 lbs

Wheels Tires

Wheelbase:

112.9 inches

Standard Tire Size:

P215/60R16

Wheel Bolt Pattern:

5 x 4.5 inches (5 x 114.3 mm)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

★★★★★ (5-Star)

NHTSA Front Impact Passenger:

★★★★★ (5-Star)

NHTSA Side Impact Front Driver:

★★★★ (4-Star)

NHTSA Side Impact Rear Passenger:

★★★★ (4-Star)

Active Features

Standard Anti-lock Braking System

Traction Control:

Optional (TCS - Traction Control System)

Passive Features

Airbags:

Driver and front passenger airbags, optional side airbags

Seatbelts:

3-point front and rear seatbelts, pretensioners for front seats

💡 Technology Features

Infotainment

Audio System:

Optional premium audio systems with CD player, cassette player, and AM/FM radio

Climate Control:

Manual or optional automatic climate control

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Phone Integration:

N/A (No factory Bluetooth or USB connectivity in this era)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (conventional oil); 7,500 miles/6 months (synthetic blend/full synthetic)

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on driving conditions

Spark Plug Replacement:

Every 100,000 miles (OEM iridium spark plugs)

Transmission Fluid Change:

Every 30,000-50,000 miles (Mercon V recommended)

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API Service SG, SH, SJ, or SL rated)

Engine Coolant:

Ford Premium Engine Coolant (VC-13G) or equivalent (50/50 mix of antifreeze and distilled water)

Brake Fluid:

DOT 3

Power Steering Fluid:

Mercon ATF

Known Issues

Common Problems:

Intake manifold gasket leaks (plastic design), HVAC blend door actuator failures, occasional transmission solenoid issues, ABS sensor failures, interior trim rattles

📚 Vehicle History

Brand Heritage

Brand Origin:

Mercury was a division of Ford Motor Company, established in 1939

Model Evolution

Generation:

Third Generation (2000-2007)

Platform Sharing:

Based on the Ford CDW27 platform, shared with the Ford Taurus and Mercury Mystique (previous gen)

Production

Assembly Location:

Chicago Assembly Plant, Illinois, USA

Production Years:

1986-2007 (Sable model line)

🏆 Awards & Recognition

Recognitions

Safety Awards:

Received good crash test ratings from NHTSA for its generation.