2009 BMW M3 (E90 E91 E92 E93) Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: M3 Year: 2009 Codes Chassis Code: E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible) Engine Code Family: S65 👋 Introduction Market Position Vehicle...

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标签: 2009 3 Series BMW Car Cars E90 E91 E92 E93 M3

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Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Codes

Chassis Code:

E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible)

Engine Code Family:

👋 Introduction

Market Position

Vehicle Segment:

High-performance luxury compact executive car

Performance Focus:

Track-focused performance derived from motorsport (DTM)

Competitive Analysis

Key Rivals:

Audi RS4, Mercedes-Benz C63 AMG, Lexus IS-F

Key Features

Engine Highlight:

Naturally aspirated 4.0L V8 (S65) with a 90-degree bank angle, high-revving characteristics

Manual Benefit 1:

Exact same manual used by dealership technicians

Manual Benefit 2:

Complete, vehicle-specific repair information, not generic

Manual Benefit 3:

Digital format offers flexibility, searchability, and portability

📋 Manual Details

Coverage Areas

Covered Chassis:

E90, E91, E92, E93

Coverage Scope:

All models and all repairs A-Z

Page Count

Estimated Page Count:

Extensive (specific count not provided, but described as comprehensive)

Manual Type

Type:

Factory Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed engine diagnostics, repair, overhaul (S65 V8)

Control System:

Engine control, chassis control, electronic systems

Mechanical:

All mechanical systems, including precision component repairs

Fuel System:

Fuel delivery, injectors, pumps, sensors, specifications

Emission Control:

Emission control systems, diagnosis, and repair

Cooling System:

Radiator, water pump, thermostat, cooling fan, fluid specifications

Lubrication System:

Oil pump, oil pan, oil filter, oil specifications

Ignition Charging:

Ignition coils, spark plugs, alternator, battery, starting system

Transmission:

SMG (Sequential Manual Gearbox) and standard manual transmissions, clutch, repair, maintenance

Drivetrain:

Driveshaft, differential, axles, wheel bearings

Suspension:

Front and rear suspension components, alignment, specifications

Brakes:

Brake system diagnosis, repair, ABS, DSC, rotor/pad replacement, fluid specifications

Steering:

Steering column, power steering system, rack and pinion, hydraulic specifications

HVAC:

Air conditioning system, climate control, refrigerant, diagnosis

Supplemental Restraint System (airbags), seat belts, diagnosis

Electrical:

Complete electrical system, components, wiring schematics

Bodywork Interior:

Exterior and interior trim, doors, hood, seats, glass, mirrors, panel removal

Multiplex Can Communication:

CAN bus communication, diagnostic protocols

Procedures Included

Maintenance:

Routine maintenance, fluid changes, filter replacements, inspections

Diagnostics:

Step-by-step diagnostic procedures for all systems, troubleshooting guides

Repair:

Detailed repair procedures for all components and systems

Rebuilds:

Engine and transmission rebuild procedures

Electrical Repair:

Wiring schematic interpretation, component testing, repair of electrical faults

Component Replacement:

Guidance on replacing all major and minor components

Technical Depth

Depth:

Factory-level, highly detailed, specific to vehicle technicians

Data Type:

Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications

📊 Manual Specifications

File Format

Format:

Compatibility:

Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac

Searchability:

Searchable text within the PDF

Print Quality

Printability:

All pages are printable

Zoom Capability:

Images can be blown up and printed enlarged

Binding Type

Binding:

Digital (PDF) - no physical binding

Paper Type

Paper Type:

N/A (Digital format)

Requirements

Software Requirements:

Adobe PDF Reader, Winzip (free online)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated V8

Engine Code:

S65B40

Displacement:

3999 cc (4.0 Liters)

Bore X Stroke:

92.0 mm x 75.2 mm

Compression Ratio:

12.0:1

Performance

Horsepower:

414 hp @ 8300 rpm

Torque:

295 lb-ft (400 Nm) @ 3950 rpm

Redline:

8400 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Individual Throttle Bodies (ITBs)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Lubrication System

Oil Type Capacity:

Refer to manual for specific oil viscosity and capacity (e.g., BMW TwinPower Turbo SAE 10W-60 or equivalent recommended)

🔧 Transmission

Standard

Type:

6-speed manual transmission

Optional

Type:

7-speed M-DCT (Double Clutch Transmission) - SMG evolution

Features

M Dct Features:

Drivelogic modes, launch control, various shift modes

Fluid Specifications

Manual Transmission Fluid:

Refer to manual for specific BMW MTF LT-3 or equivalent

Dct Transmission Fluid:

Refer to manual for specific BMW DCTF-1 or equivalent

📐 Dimensions

Exterior

Wheelbase:

E90/E91: 108.7 in (2760 mm), E92/E93: 107.4 in (2728 mm)

Length:

E90: 180.5 in (4585 mm), E91: 181.1 in (4600 mm), E92: 181.9 in (4620 mm), E93: 182.0 in (4623 mm)

Width:

E90/E91: 71.5 in (1817 mm), E92/E93: 73.7 in (1872 mm)

Height:

E90: 56.7 in (1440 mm), E91: 56.7 in (1441 mm), E92: 55.5 in (1409 mm), E93: 55.4 in (1407 mm)

Weights

Curb Weight:

Approx. 3700-4000 lbs (1678-1814 kg) depending on body style and transmission

Gross Vehicle Weight Rating:

Refer to vehicle specific sticker or manual

Cargo

Trunk Volume:

E90/E92: ~12 cu ft, E91: ~17.7 cu ft (expandable), E93: ~13.5 cu ft (with roof up)

🛡️ Safety Features

Ratings

NHTSA Ratings 2009:

Refer to NHTSA for specific model year ratings; generally performed well in crash tests.

IIHS Ratings 2009:

Refer to IIHS for specific model year ratings; likely Top Safety Pick or similar for relevant body styles.

Active Features

Traction Control:

Dynamic Stability Control (DSC) with M Dynamic Mode (MDM)

Brake Assist:

Anti-lock Braking System (ABS), Dynamic Brake Control (DBC)

Electronic Brakeforce Distribution:

Passive Features

Airbags:

Front airbags, side-impact airbags, knee airbags (driver), head protection system (side curtain)

Seat Belts:

3-point inertia-reel seat belts with pretensioners and force limiters

Seat Belt Reminder:

💡 Technology Features

Infotainment

Idrive System:

BMW iDrive infotainment system with navigation, radio, CD player, and optional auxiliary input/USB.

Display Type:

Central LCD display

Driver Assistance

Parking Assistance:

Optional Park Distance Control (PDC) front and rear

Cruise Control:

Standard cruise control, optional Adaptive Cruise Control (ACC) on some models.

Connectivity

Bluetooth:

Optional Bluetooth connectivity for hands-free calling and audio streaming.

Usb Interface:

Optional USB/audio interface for iPod and other media devices.

🔧 Maintenance

Service Intervals

Oil Service:

Typically every 10,000-15,000 miles or based on Condition Based Service (CBS) system, but frequent hard driving may warrant shorter intervals.

Spark Plug Replacement:

Approximately 60,000 miles

Brake Fluid Flush:

Every 2 years, regardless of mileage

Fluid Specifications

Engine Oil:

Refer to manual for exact BMW approved synthetic oil specifications (e.g., Castrol EDGE Professional BMW M Twin Power Turbo SAE 10W-60 is often recommended, but always check manual).

Coolant:

BMW Blue Antifreeze/Coolant (G48)

Brake Fluid:

DOT 4 (BMW Premium Brake Fluid recommended)

Known Issues

Rod Bearings:

Potential for wear or failure in high-mileage or hard-driven vehicles; requires proactive inspection and replacement.

Throttle Actuators:

Individual throttle bodies can sometimes develop issues, affecting engine performance or idle.

Carbon Build Up:

Direct injection engines (though S65 is port injected) can suffer carbon build-up; less common on S65 but regular maintenance is key.

📚 Vehicle History

Brand Heritage

Bmw M Division:

BMW M GmbH is BMW's motorsport division, renowned for creating high-performance versions of their standard models.

Model Evolution

E9X M3 Introduction:

The E90/E92/E93 M3 marked a significant departure by introducing a V8 engine, replacing the inline-six from previous generations (E36, E46).

Engine Development:

The S65 V8 engine was derived from BMW's Formula 1 V10 engine (P65), sharing significant design elements and achieving high revs.

Production

Production Period:

2007-2013 (E9x M3 generation)

Production Location

Manufacturing Plant:

Regensburg, Germany

🏆 Awards & Recognition

Recognitions

Ward'S 10 Best Engines:

The S65 V8 engine was a multiple recipient of Ward's 10 Best Engines award.

Performance Reviews:

Consistently praised by automotive journalists for its track-bred performance, handling, and distinctive V8 soundtrack.