AJS & MATCHLESS 1957-1966 Workshop Service Repair Manual
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This workshop service repair manual provides comprehensive guidance for AJS and Matchless motorcycles manufactured between 1957 and 1966. These iconic British machines, known for their robust engineering and performance, spanned...
This workshop service repair manual provides comprehensive guidance for AJS and Matchless motorcycles manufactured between 1957 and 1966. These iconic British machines, known for their robust engineering and performance, spanned a significant era of motorcycle development. The manual covers a diverse range of models, including the lightweight 250cc and 350cc variants such as the G2, G5, and 14 series, as well as the heavyweight 350cc, 500cc, and 600cc models like the G3, G80, and 16 series. It delves into the intricacies of these motorcycles, offering detailed information to ensure their continued operation and longevity.
This English-language workshop service repair manual is designed to be an indispensable resource for owners and mechanics alike. It offers complete factory service and repair information, covering everything from routine periodical maintenance and lubrication to in-depth engine overhaul, gearbox and clutch servicing, and front fork and rear suspension unit repairs. The manual includes detailed step-by-step instructions, hundreds of photos and illustrations, and comprehensive troubleshooting guidance for electrical systems, including components, ignition systems, and wiring diagrams. Its extensive coverage ensures that all aspects of the vehicle’s mechanical and electrical systems can be effectively maintained and repaired.
🏷️ Basic Information
Identification
Make:
AJS & Matchless
Product Name:
AJS & MATCHLESS 1957-1966 Workshop Service Repair Manual Download
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics.
Competitive Analysis
Value Proposition:
Inexpensive way to keep your vehicle working properly, avoids paying for shipping and waiting for physical copies.
Key Features
Feature Summary:
Complete official factory service repair manual for AJS & Matchless models 1957-1966, covering all styles, with detailed instructions, illustrations, and troubleshooting.
Hundreds of pages (specific count not provided, but implied to be extensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Servicing:
Yes
Engine Overhaul:
Yes
Gearbox And Clutch:
Yes
Front Forks:
Yes
Rear Suspension Units:
Yes
Frame:
Yes
Wheel Bearings:
Yes
Wheels And Brakes:
Yes
Transmission:
Yes
Carburettor:
Yes
Wipac Alternator:
Yes
Wipac Electrical Service:
Yes
Lucas Electrical Service:
Yes
Lucas Coil Ignition:
Yes
Magneto:
Yes
Dynamo:
Yes
Wiring Diagrams:
Yes
Procedures Included
Step By Step Instructions:
Yes
Troubleshooting Electrical:
Yes
Periodical Maintenance:
Yes
Engine Design Changes:
Yes
Technical Depth
Depth:
Complete factory service and repair information, covering full disassembly of the machine.
Detail Level:
Hundreds of photos and illustrations, detailed substeps, notes, cautions, and warnings.
📊 Manual Specifications
File Format
Quality:
Professional quality, in-depth
Print Quality
Printability:
Printable in its entirety or just the pages needed, without any restriction.
Binding Type
Binding:
Not applicable (Downloadable PDF)
Paper Type
Paper Type:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Sizes Covered:
250 c.c., 350 c.c., 500 c.c., 600 c.c.
Performance
Performance Details:
Manual covers engine design changes, but specific HP/Torque figures are not provided in the product description. Likely covers single-cylinder and parallel-twin configurations typical for the era.
Fuel System
Carburettor Coverage:
Yes, dedicated section for carburettor service.
🔧 Transmission
Standard
Transmission Types:
Manual transmission (specific details like gear ratios not provided in product description, but likely covers sequential gearboxes common to the era).
Optional
Clutch Coverage:
Yes, dedicated section for clutch service.
Features
Transmission Service:
Covers gearbox and clutch servicing and repair.
📐 Dimensions
Exterior
Model Variations:
Lightweight (250cc & 350cc) and Heavyweight (350cc, 500cc, 600cc) models.
Interior
Interior Coverage:
Not applicable for motorcycles.
Cargo
Cargo Coverage:
Not applicable for motorcycles.
Weights
Weight Details:
Manual likely contains specifications for overall weight and component weights for various models, but specific figures are not listed in the product description.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable to manual content; manual covers maintenance and repair of safety-related systems.
Active Features
Brake System:
Yes, covers wheels and brakes.
Passive Features
Frame Integrity:
Yes, covers frame specifications and repair.
💡 Technology Features
Infotainment
Infotainment Systems:
Not applicable for this era of motorcycles.
Driver Assistance
Driver Assistance Systems:
Not applicable for this era of motorcycles.
Connectivity
Connectivity Features:
Not applicable for this era of motorcycles.
Electrical Systems
Electrical System Coverage:
Extensive coverage including Wipac alternator, Wipac electrical service, Lucas electrical service, Lucas coil ignition, magneto, dynamo, and wiring diagrams.
🔧 Maintenance
Service Intervals
Maintenance Schedule:
Yes, covers periodical maintenance schedules.
Fluid Specifications
Lubricants:
Yes, covers lubrication and recommended lubricants.
Known Issues
Common Issues Coverage:
While not explicitly stated as 'common issues', the detailed repair procedures and troubleshooting sections would address typical wear and tear or failure points for these models.
📚 Vehicle History
Brand Heritage
Manufacturer History:
AJS (Associated Motor Cycles) and Matchless were prominent British motorcycle manufacturers with a long history, particularly in the post-war era.
Model Evolution
Model Range Evolution:
Covers a decade of significant evolution in motorcycle design and technology, from the mid-50s to the mid-60s, encompassing both lighter and heavier capacity models.
Production
Production Period Covered:
1957-1966, representing a specific era of AJS and Matchless production.
🏆 Awards & Recognition
Recognitions
Manual Recognition:
Described as the 'number one source for repair and service information', implying a high level of authority and usefulness for owners and mechanics.
Ratings
User Ratings:
Not applicable to manual content description.
Certifications
Manufacturer Certification:
Referred to as 'COMPLETE official full factory service repair manual'.
📄 Vehicle History
Brand Heritage
Brand Recognition:
AJS and Matchless are iconic British motorcycle brands known for their robust engineering and performance in their era.
Model Evolution
Model Lineup Diversity:
The manual covers a wide spectrum of models, from the lighter, nimbler 250cc and 350cc machines to the more powerful and substantial 350cc, 500cc, and 600cc heavyweights, showcasing the diversity of the AJS/Matchless offerings.
Production Context
Era Of Production:
The 1957-1966 period represents a significant era for British motorcycle manufacturing, marked by technological advancements and a strong international presence.