Alfa Romeo 90 Workshop Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: 90 Model Code: Tipo 162 Production Years: 1984-1987 👋 Introduction Market Position Vehicle Segment: Executive Sedan Brand Philosophy: Alfa Romeo's commitment to...

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类型: Car

斯库: 198435

标签: 90 Alfa Romeo Car Cars

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Description

🏷️ Basic Information

Identification

Make:

Alfa Romeo

Model:

Model Code:

Tipo 162

Production Years:

1984-1987

👋 Introduction

Market Position

Vehicle Segment:

Executive Sedan

Brand Philosophy:

Alfa Romeo's commitment to sporting character and Italian design

Competitive Analysis

Key Competitors:

BMW 5 Series, Mercedes-Benz E-Class, Audi 100/200, Lancia Thema

Key Features

Design Language:

Giugiaro-designed exterior, distinctive Alfa Romeo grille

Technical Innovation:

Front-wheel drive architecture, advanced engine technology for its era

Manual Value Proposition

Utility:

Essential for owners performing DIY maintenance or repairs, facilitates accurate parts ordering

Completeness:

Covers all aspects of vehicle maintenance and repair, from basic tasks to full rebuilds

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Workshop and Service Repair

Secondary Coverage:

Maintenance, Troubleshooting, Parts Ordering

Page Count

Estimated Pages:

High (Detailed tear-down and rebuild implies extensive content)

Manual Type

Type:

Workshop Manual / Service Repair Manual

Language

Language:

English

Format

Digital Format:

PDF / JPG

📖 Manual Coverage

Systems Covered

Engine:

Complete mechanical and electrical diagnostics, overhaul, tuning

Engine Variants:

All Alfa Romeo 90 engine options

Transmission:

Manual and Automatic (if applicable), overhaul, clutch, gearbox diagnostics

Suspension:

Front and Rear suspension systems, shock absorbers, springs, bushings

Brakes:

Hydraulic system, ABS (if equipped), disc/drum components, service and bleeding procedures

Steering:

Power steering system, steering rack, linkages

Electrical System:

Wiring diagrams, component testing, ignition, lighting, starting, charging systems

Fuel System:

Carburetor/Fuel Injection system diagnostics and repair, fuel pump, lines

Cooling System:

Radiator, water pump, thermostat, hoses, fan operation

Exhaust System:

Catalytic converter (if applicable), mufflers, pipes, mounting

Body:

Panel removal/installation, door mechanisms, interior trim, glass

HVAC:

Heating, Ventilation, and Air Conditioning system components and service

Procedures Included

General Maintenance:

Oil changes, filter replacements, fluid checks, lubrication

Troubleshooting:

Diagnostic charts, symptom-based solutions

Repair Procedures:

Step-by-step instructions for component removal, disassembly, repair, and reassembly

Rebuilds:

Complete engine and transmission rebuild procedures

Specifications:

Torque specifications for critical fasteners

Diagrams:

Detailed part diagrams and exploded views

Wiring Diagrams:

Comprehensive electrical schematics

Technical Depth

Depth:

Comprehensive (Complete tear down and rebuild implies deep technical detail)

Diagnostic Capabilities:

Advanced diagnostics for all major systems

📊 Manual Specifications

File Format

Digital Format:

PDF/JPG

Searchability:

Likely text-searchable if generated from a digitized text source, otherwise image-based search

Print Quality

Printability:

Printable pages for workshop use

Image Quality:

High resolution for clear viewing of pictures and diagrams

Binding Type

Digital Binding:

N/A (Digital download)

Paper Type

Digital Paper Type:

N/A (Digital download)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Alfa Romeo 'Busso' V6 (most common, though 4-cylinders also available)

Displacement V6:

2.5 Liters (approx. 2492 cc)

Power Output V6:

158 hp (118 kW) at 5600 rpm (European spec)

Torque V6:

225 Nm (166 lb-ft) at 3000 rpm (European spec)

Secondary Engine

Engine Family 4 Cyl:

Alfa Romeo Twin Cam (Nord)

Displacement 4 Cyl:

1.8 Liters (approx. 1779 cc) and 2.0 Liters (approx. 1962 cc)

Power Output 4 Cyl:

120-130 hp (approx.)

Fuel System

Injection System:

Bosch L-Jetronic or Motronic fuel injection (V6), Weber carburetors or Spica mechanical injection (4-cyl)

Ignition System

Type:

Electronic Ignition

Cooling System

Type:

Liquid-cooled

🔧 Transmission

Standard

Type V6:

5-speed Manual Transaxle

Optional

Type Auto:

3-speed Automatic Transaxle (e.g., ZF 3HP22)

Features

Drive Layout:

Front-Wheel Drive

Clutch Type:

Hydraulically operated single dry plate

📐 Dimensions

Exterior

Body Style:

4-door Sedan

Wheelbase:

2610 mm (102.8 inches)

Length:

4550 mm (179.1 inches)

Width:

1730 mm (68.1 inches)

Height:

1420 mm (55.9 inches)

Weights

Curb Weight:

1270-1350 kg (approx., depending on engine and options)

🛡️ Safety Features

Ratings

Crash Test Results:

Not widely available in modern standardized formats for this era; designed to meet 1980s safety standards.

Active Features

Braking System:

Front: Ventilated Discs, Rear: Discs or Drums (ABS optional on some models)

Steering:

Power-assisted rack and pinion

Passive Features

Seat Belts:

Three-point front seat belts, likely lap belts in rear

Body Construction:

Monocoque chassis with integrated safety cell

💡 Technology Features

Infotainment

Radio:

Factory fitted radio/cassette player, often with optional amplifier.

Dashboard:

Analog gauges, driver-focused layout, often with extensive warning lights and checks.

Driver Assistance

Anti-lock Braking System available as an option on higher trims.

Cruise Control:

Available on some models.

Connectivity

External Ports:

N/A (Designed before widespread digital connectivity).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500-10,000 km (4,500-6,000 miles) or annually, check manual for specifics.

Timing Belt Interval:

Critical for V6 engines, typically 50,000-70,000 km (30,000-45,000 miles); consult manual for exact specification.

Spark Plug Replacement:

As per manual recommendations, often around 40,000-60,000 km.

Fluid Specifications

Engine Oil V6:

API SG or SH, SAE 10W-40 or 15W-50 (check specific manual for correct viscosity and API rating for the era).

Coolant:

Ethylene glycol-based antifreeze (e.g., Selenia or equivalent), typically 50% mixture with distilled water.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Manual:

GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90)

Transmission Fluid Auto:

Dexron II or equivalent ATF

Known Issues

Engine V6:

Timing belt failure (if not replaced at intervals), minor oil leaks from seals and gaskets.

Electrical System:

Degradation of wiring insulation over time, minor electrical gremlins.

Rust:

Susceptible to rust in common areas like wheel arches, sills, and boot floor due to age and climate.

Suspension Components:

Wear in bushings and ball joints over time.

Maintenance Schedule Reference

Manual Coverage Detail:

Detailed schedule with mileage and time-based recommendations is a key feature of this manual.

📚 Vehicle History

Brand Heritage

Founding Principles:

Founded in 1910, Alfa Romeo is renowned for its racing pedigree and passion for performance.

Sporting Legacy:

Deep roots in motorsport, influencing road car design and engineering.

Model Evolution

Predecessor:

Alfa Romeo Alfa 6

Design Origin:

Segment Placement:

Alfa Romeo's flagship sedan of the mid-1980s, aimed at a more premium market segment.

Production

Manufacturing Location:

Italy

Sales Performance:

Moderate sales figures compared to its German rivals, contributing to its collector status.

🏆 Awards & Recognition

Recognitions

Design Awards:

Giugiaro's design was well-received for its aerodynamic and modern aesthetic.

Ratings

Vehicle Reviews:

Praised for its handling, V6 engine's character, and distinctive styling, though sometimes criticized for interior materials and electrical reliability compared to German competitors.

Certifications

Manual Certification:

N/A (Digital product, not a certified paper document in the traditional sense)