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Austin Healey Sprite 1959 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Austin Healey Model: Sprite Year: 1959 Generation Generation Name: Mark I (Frogeye) Codes Chassis Code: AN5 👋 Introduction Market Position Target Audience: Owners with basic...
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🏷️ Basic Information
Identification
Make:
Austin Healey
Model:
Sprite
Year:
1959
Generation
Generation Name:
Mark I (Frogeye)
Codes
Chassis Code:
AN5
👋 Introduction
Market Position
Target Audience:
Owners with basic mechanical skills, independent auto service professionals, and enthusiasts seeking detailed repair and maintenance information.
Competitive Analysis
Value Proposition:
Provides factory-level repair and maintenance data, enabling significant cost savings on repairs compared to dealership labor. Essential for maintaining a classic vehicle.
Key Features
Unique Selling Points:
Vehicle-specific information (not generic), detailed diagrams and illustrations, step-by-step instructions, wiring schematics, and comprehensive specifications for accurate repairs.
📋 Manual Details
Coverage Areas
Systems Covered:
• General Information
• Engine Mechanical System
• Engine Electrical System
• Emission Control System
• Fuel System
• Clutch System
• Manual Transaxle System
• Automatic Transaxle System (though unlikely for 1959 Sprite, listed in product info)
• Driveshaft and Axle
• Suspension System
• Steering System
• Restraint System
• Brake System
• Body (Interior and Exterior)
• Body Electrical System
• Heating, Ventilation, Air Conditioning (HVAC)
Page Count
Estimated Page Count:
Varies by specific publisher, typically 300-500 pages for comprehensive workshop manuals of this era.
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, cylinder head, crankshaft, camshaft, pistons, connecting rods, valve train, timing gear replacement, torque specifications, and tolerances.
Engine Electrical:
Ignition system (distributor, coil, spark plugs), charging system (generator, regulator), starting system (starter motor, solenoid), wiring diagrams, component testing, and troubleshooting.
Fuel System:
Carburetor (likely SU HS2 twin carbs) overhaul and adjustment, fuel pump, fuel lines, and fuel tank servicing.
Drivetrain:
Clutch inspection and replacement, manual transmission (likely 4-speed) overhaul and repair, driveshaft U-joints, rear axle servicing, and wheel bearing replacement.
Suspension Steering:
Front and rear suspension components (springs, shock absorbers, control arms), steering gearbox, tie rods, and wheel alignment procedures.
Brakes:
Hydraulic brake system, front disc brakes, rear drum brakes, master cylinder, wheel cylinders, brake lines, and brake shoe/pad replacement.
Body Electrical:
Lighting (headlights, taillights, turn signals), instrumentation, wipers, horn, and interior lighting wiring.
Procedures Included
Diagnostic Procedures:
Troubleshooting guides, fault finding based on symptoms, wiring diagram interpretation, and measurement specifications for electrical components.
Repair Procedures:
Step-by-step instructions for disassembly, cleaning, inspection, repair, and reassembly of all major vehicle systems.
Maintenance Procedures:
Routine servicing, lubrication, filter changes, fluid checks and changes, and tune-up procedures.
Technical Depth
Depth Of Coverage:
Comprehensive: Covers basic maintenance, routine servicing, troubleshooting, diagnostics, and full mechanical and electrical system overhauls, mirroring factory technician procedures.
📊 Manual Specifications
File Format
PDF Features:
Searchable text, bookmark navigation, zoom functionality, compatible with Adobe PDF Reader.
Print Quality
Printability:
Yes, all pages are printable, allowing for hard copies for garage use.
Binding Type
Binding Type:
Digital (PDF) - no physical binding
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, OHV (Overhead Valve)
Displacement:
948 cc (57.8 cubic inches)
Bore X Stroke:
62.9 mm x 76.2 mm
Compression Ratio:
8.3:1 (Typical)
Performance
Horsepower:
42 bhp (31.3 kW) at 5500 rpm (approx.)
Torque:
52 lb-ft (70 Nm) at 3000 rpm (approx.)
Fuel System
Carburetion:
Twin SU HS2 Carburetors
Fuel Type:
Regular Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
4-Speed Manual Synchromesh
Optional
Optional Transmission:
None typically offered for this model year.
Features
Clutch Type:
Single Dry Plate
Manual Gear Ratios:
1st: 3.63:1, 2nd: 2.21:1, 3rd: 1.37:1, 4th: 1.00:1, Reverse: 3.63:1 (Typical, may vary slightly)
📐 Dimensions
Exterior
Wheelbase:
2032 mm (80 inches)
Length:
3590 mm (141.3 inches)
Width:
1430 mm (56.3 inches)
Height:
1160 mm (45.7 inches) (top up)
Weights
Curb Weight:
640 kg (1411 lbs)
Gross Vehicle Weight Rating:
Approx. 890 kg (1962 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
No formal crash test ratings from modern agencies due to the era of production. Designed to early 1960s safety standards.
Active Features
Active Safety Features:
Front disc brakes, responsive steering, low center of gravity.
Passive Features
Passive Safety Features:
Basic body structure, limited interior padding.
💡 Technology Features
Infotainment
Infotainment System:
Basic: Analog gauges (speedometer, tachometer, oil pressure, fuel, temperature). Optional aftermarket radio.
Driver Assistance
Driver Assistance Features:
None typical for the era.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 6 months (typical for the era).
Grease Points:
Regular lubrication of suspension and steering joints (e.g., weekly or monthly depending on usage and conditions).
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or SAE 30 (depending on climate, typically non-detergent for older engines).
Coolant Type:
Water with a suitable anti-corrosion additive (ethylene glycol based coolant is acceptable if compatible).
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Transmission Fluid Type:
GL-4 Hypoid Gear Oil (e.g., 80W-90).
Rear Axle Fluid Type:
GL-4 Hypoid Gear Oil (e.g., 80W-90).
Known Issues
Common Problems:
• Oil leaks from engine and gearbox.
• Corrosion in bodywork, particularly sills and wheel arches.
• Wear in suspension bushings and kingpins.
• Carburetor tuning and linkage issues.
• Electrical system reliability (due to age and wiring loom condition).
Tune Up Specifications
Ignition Timing:
4 degrees Before Top Dead Center (BTDC) at idle (static timing). Dynamic timing to be checked with a timing light.
Spark Plug Gap:
0.025-0.028 inches (0.635-0.711 mm)
Carburetor Idle Speed:
750-850 RPM
📚 Vehicle History
Brand Heritage
Brand Origin:
British sports car manufacturer, founded by Donald Healey.
Model Evolution
Sprite Introduction:
The Austin Healey Sprite Mark I (affectionately known as the 'Frogeye' or 'Bug-Eye') was introduced in 1958 as a more affordable, smaller sports car than the Austin Healey 3000. It was designed to compete with MG Midgets.
1959 Updates:
The 1959 model year saw continued production of the original Frogeye design, incorporating minor refinements from the initial launch.
Production
Production Period Mark I:
1958-1961
Manufacturing Location:
Abingdon, England
🏆 Awards & Recognition
Recognitions
Motorsport Heritage:
The Sprite, in various iterations, has a significant motorsport heritage, participating in rallies and track racing, demonstrating its robust design and performance potential.
Ratings
Classic Car Status:
Highly regarded as an iconic classic British sports car, known for its charming aesthetics and engaging driving experience. Popular in vintage racing and club events.
Certifications
Manual Accuracy:
Certified as 'not generic' and 'vehicle specific,' mirroring dealer-used documentation, ensuring high accuracy and reliability.