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Case CX460 TIER 3 Crawler Excavator Workshop Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Case Model: CX460 Model Variant: TIER 3 Crawler Excavator Production Years: 2006–2012 👋 Introduction Market Position Target Audience: Heavy construction and earthmoving contractors, equipment rental...
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Case CX460 TIER 3 Crawler Excavator Workshop Repair ManualCase CX460 TIER 3 Crawler Excavator Workshop Repair ManualCase CX460 TIER 3 Crawler Excavator Workshop Repair ManualCase CX460 TIER 3 Crawler Excavator Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Case
Model:
CX460
Model Variant:
TIER 3 Crawler Excavator
Production Years:
2006–2012
👋 Introduction
Market Position
Target Audience:
Heavy construction and earthmoving contractors, equipment rental fleets, and owner-operators requiring a large (45-tonne class) crawler excavator for heavy digging and mass excavation applications.
Competitive Analysis
Advantage:
Combines Case's reputation for robust construction and reliable hydraulics with a fuel-efficient Tier 3 engine and a comfortable, well-designed operator cab, offering solid performance and lower operating costs in its class.
Key Features
Engine:
Tier 3 compliant diesel engine with high torque and low emissions.
Hydraulic System:
Advanced load-sensing hydraulics for precise control and efficient power use.
Cab:
Spacious, low-noise cab with excellent visibility and ergonomic controls.
📋 Manual Details
Coverage Areas
Models Covered:
Case CX460 TIER 3 Crawler Excavator (all serial numbers)
Manual Details
Page Count:
Approximately 2,500 pages
Manual Type:
Workshop Repair Manual
Language:
English
Format:
PDF (digital download)
Delivery:
Instant download after purchase
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Hydraulic System:
Hydraulic pumps, valves, cylinders, swing and travel motors, with hydraulic schematics.
Electrical System:
Complete wiring diagrams, component locations, and diagnostic procedures.
Power Train:
Final drives, track adjusters, sprockets, idlers, and track chains.
Undercarriage:
Track frame, rollers, and related components.
Cab and Controls:
Operator cab, air conditioning, instrumentation, and electronic control systems.
Attachment:
Boom, arm, bucket linkage, and quick coupler (if equipped).
Procedures
Maintenance:
Scheduled maintenance services and lubrication procedures.
Repair:
Detailed step-by-step instructions for disassembly, repair, and reassembly.
Diagnostics:
Fault codes and troubleshooting guides for engine and hydraulic systems.
Specifications:
Tightening torques, clearances, and wear limits.
Technical Depth
Service Level:
Designed for professional technicians and well-equipped DIY enthusiasts, covering major component overhaul.
Parts Information
Parts Manual Inclusion:
Includes parts breakdowns and part numbers for easy ordering.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Windows, Mac, Linux, tablets, and smartphones with any PDF reader.
Requirements:
Adobe Acrobat Reader or similar.
Searchability:
Searchable text for easy location of procedures and keywords.
Print Quality
Resolution:
High-resolution scans for clear details (300 dpi).
Binding and Paper
Binding Type:
Digital binding (no physical binding)
Paper Type:
Digital paper (for printing)
⚙️ Engine Specifications
Primary Engine
Engine Make/Model:
Cummins QSC8.3 (or equivalent Case engine)
Type:
6-cylinder, 4-stroke, turbocharged diesel
Displacement:
8.3 L (8300 cc)
Emissions:
Tier 3 compliant
Performance
Power (Gross):
246 kW (330 hp) @ 1,800 rpm
Torque:
Approximately 1,500 Nm (1,106 lbf·ft)
Fuel System
Injection:
Direct injection high-pressure common rail
Fuel Tank Capacity:
Approximately 650 L (172 US gal)
🔧 Transmission
Standard Transmission
Type:
Hydrostatic
Speeds:
Two-speed travel, infinitely variable
Optional Transmission
Options:
N/A - not offered; all models use the same hydrostatic system
Features
Travel Drive:
Proportional control with counter-rotation
Auto Shift:
Automatic shift between high and low speed to optimize efficiency
📐 Dimensions
Exterior
Overall Length:
11,500 mm (452.8 in) with standard boom and arm
Wheelbase:
N/A - track excavator, track gauge 2,590 mm (101.9 in)
Weights
Operating Weight:
Approximately 45,300 kg (99,900 lb)
Shipping Weight:
Approximately 38,000 kg (83,776 lb)
🛡️ Safety Features
Ratings
Crash Test:
N/A - construction equipment not rated by crash test agencies
Active Features
Operator Presence System:
Engine shuts off if operator leaves seat with controls engaged
Rearview Camera:
Optional rearview camera enhances visibility
Horn:
Electric horn and travel alarm
Passive Features
ROPS/FOPS Cab:
Rollover and falling object protective structures as required
Seat Belt:
Retractable seat belt
Emergency Exit:
Second emergency exit window
💡 Technology Features
Infotainment
Audio System:
AM/FM radio with Bluetooth interface (optional)
Driver Assistance
Monitor:
Large multi-function color monitor for machine controls and diagnostics
Grade Control:
Optional factory-integrated grade control system
Telematics:
Case SiteWatch telematics ready
🔧 Maintenance
Service Intervals
Engine Oil:
Every 500 hours (or annually)
Hydraulic Oil:
First 500 hours then every 2,000 hours
Final Drives:
Every 1,000 hours
Grease Points:
Daily or every 10 hours
Fluid Specifications
Engine Oil:
SAE 15W-40, CI-4 or higher
Hydraulic Oil:
Case HY-TRAN Ultra or equivalent
Coolant:
Long-life coolant (OAT)
Known Issues
Common Wear:
Track components (rollers, pins) wear out from high-impact applications
Common Failure:
Hydraulic hose chafing near boom pivot
Important Check:
Check and replace boom cylinder seals as needed
📚 Vehicle History
Brand Heritage
Manufacturer:
Case Construction Equipment (backed by CNH Industrial)
Legacy:
Case has built heavy equipment since 1842, known for durable and reliable machines.
Model Evolution
Series:
CX lineup replaced the 9000 series, with the CX460 being a flagship over-45-tonne model.
Successor:
Succeeded by the CX490D in later years.
Production Location
Plant:
Most likely manufactured in Case's plant in Brazil.
🏆 Awards & Recognition
Recognition
Model Recognition:
N/A - no specific industry awards found for this model.
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