Citroen Jumpy 1.9 D 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: Jumpy Year: 2004 Engine Variant: 1.9 D Codes Engine Code Primary: DW8B Chassis Code Primary: U64 👋 Introduction Market Position Vehicle Segment: Light...

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标签: 2004 Car Cars Citroen Jumpy

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Description

🏷️ Basic Information

Identification

Make:

Citroën

Model:

Jumpy

Year:

Engine Variant:

1.9 D

Codes

Engine Code Primary:

Chassis Code Primary:

👋 Introduction

Market Position

Vehicle Segment:

Light Commercial Vehicle (LCV) / Panel Van / MPV

Target Audience:

Small businesses, tradespeople, families requiring flexible cargo/passenger space

Competitive Analysis

Key Competitors:

Renault Trafic, Fiat Scudo, Peugeot Expert, Ford Transit Connect (depending on exact configuration)

Key Features

Vehicle Philosophy:

Practicality, versatility, comfort for its class, often praised for ride quality.

Manual Value Proposition:

Enables DIY maintenance and repair, saving significant costs compared to dealership service, empowers owners with knowledge.

📋 Manual Details

Coverage Areas

Primary Coverage:

Citroën Jumpy 1.9 D (2004 Model Year)

Secondary Coverage Notes:

While stated as specific to 2004, manual typically covers a range of model years with similar components and systems. Screenshots may be illustrative of general manual quality.

Page Count

Estimated Page Count:

High (Typically 1000+ pages for comprehensive service manuals)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Yes (Complete overhaul, troubleshooting, component replacement)

Engine Electrical:

Yes (Ignition, fuel injection control, sensors, ECU diagnostics)

Transmission Manual:

Yes (Overhaul, clutch service, gear linkage, fluid changes)

Transmission Automatic:

N/A (This specific variant is diesel, likely manual transmission only)

Braking System:

Yes (Hydraulic components, ABS, parking brake, rotor/pad replacement)

Suspension System:

Yes (Front/rear suspension components, shock absorbers, bushings, alignment)

Steering System:

Yes (Power steering pump, rack and pinion, tie rods, steering column)

Fuel System:

Yes (Diesel injection pump, injectors, fuel lines, filter replacement)

Cooling System:

Yes (Radiator, water pump, thermostat, hoses, fan operation)

Exhaust System:

Yes (Muffler, catalytic converter, pipes, mounts)

Electrical System Lighting:

Yes (Headlights, taillights, interior lighting, bulb replacement)

Electrical System Accessories:

Yes (Wipers, horn, power windows, central locking)

Climate Control:

Yes (HVAC system, A/C refrigerant, heater core, blower motor)

Bodywork And Trim:

Yes (Interior and exterior trim removal, panel repair, glass replacement)

Chassis And Frame:

Yes (Frame inspection, body mountings)

Diagnostic Procedures:

Yes (Troubleshooting flowcharts, fault code interpretation)

Procedures Included

Scheduled Maintenance:

Yes (Oil changes, filter replacements, tune-ups)

Unscheduled Repairs:

Yes (Component failure diagnosis and repair)

Troubleshooting:

Yes (Detailed diagnostic trees and symptom-based guidance)

Component Replacement:

Yes (Step-by-step instructions for all major components)

Overhaul Procedures:

Yes (Engine and transmission rebuilds)

Wiring Diagrams:

Yes (Comprehensive electrical schematics for all systems)

Specifications And Data:

Yes (Torque values, clearances, fluid capacities, electrical data)

Special Tools:

Yes (Lists and descriptions of any required specialized tools)

Technical Depth

Depth:

Complete Factory Level (Covers from basic maintenance to full engine/transmission rebuilds and advanced diagnostics)

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable (standard for quality PDF manuals)

Print Quality

Printability:

Full Printable (Allows users to print specific pages or the entire manual)

Image Resolution:

High (Enables zooming and clear viewing of diagrams and illustrations)

Binding Type

Binding Type:

N/A (Digital PDF format, no physical binding)

Paper Type

Paper Type:

N/A (Digital PDF format, no physical paper type)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Diesel

Displacement:

1.9 Liters (1868 cc)

Bore X Stroke:

82.2 mm x 92.0 mm

Compression Ratio:

21.5:1 (Typical for DW8B)

Valvetrain:

SOHC (Single Overhead Camshaft), 8 Valves

Performance

Horsepower Output:

69 hp (51 kW) @ 4000 rpm (approximate for DW8B)

Torque Output:

127 lb-ft (172 Nm) @ 2000 rpm (approximate for DW8B)

Fuel System

Injection Type:

Indirect Injection (IDI) with Rotary Injection Pump (Bosch VE type)

Fuel Type:

Diesel

Fluid Capacities

Engine Oil Capacity:

Approx. 5.0 Liters (with filter)

Coolant Capacity:

Approx. 7.5 Liters

🔧 Transmission

Standard

Type:

5-Speed Manual Transmission

Optional

Type:

Not typically offered with automatic for this engine variant

Features

Fluid Type:

API GL-4, SAE 75W-80 or 75W-90 Gear Oil (Consult manual for specific part number)

📐 Dimensions

Exterior

Length:

Approx. 4.13m - 4.78m (depending on wheelbase variant)

Width:

Approx. 1.81m

Height:

Approx. 1.90m - 1.94m (depending on roof height)

Weights

Curb Weight:

Approx. 1450 kg - 1600 kg

Gross Vehicle Weight Rating:

Approx. 2200 kg - 2500 kg

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Likely 3 or 4 stars (for early models, depending on equipment)

Active Features

Available (Standard on some trims, optional on others)

Traction Control:

Unlikely to be standard on this specific variant

Passive Features

Airbags:

Driver airbag standard; passenger airbag optional or standard on higher trims

💡 Technology Features

Infotainment

Radio System:

Basic AM/FM Radio with CD player or cassette player (depending on trim).

Driver Assistance

Cruise Control:

Optional on some higher-specification models.

Connectivity

Bluetooth:

Unlikely to be standard for this model year, possible aftermarket option.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 15,000 km or 1 year, whichever comes first (confirm with manual)

Fuel Filter:

Typically every 40,000 - 60,000 km

Air Filter:

Typically every 30,000 - 45,000 km or annually

Timing Belt:

Critical component for DW8B. Typically 90,000 - 120,000 km or 5-6 years. Manual will specify exact interval and procedure, including tensioner and water pump replacement.

Fluid Specifications

Engine Oil Spec:

ACEA A3/B3 or A3/B4, API CF/CF-4, Viscosity SAE 5W-40 or 10W-40 (Consult manual for exact specification and brand recommendations)

Coolant Type:

Antifreeze/Coolant, ethylene glycol based, meeting PSA Peugeot Citroën specification (e.g., Type D or equivalent)

Known Issues

Common Problems:

Glow plug issues, injector pump seals, timing belt tensioner noise, EGR valve clogging, clutch wear, suspension arm bushings.

📚 Vehicle History

Brand Heritage

Citroen Legacy:

Known for innovation, distinctive design, and comfort-oriented vehicles (e.g., DS, SM, 2CV).

Model Evolution

Generation:

First Generation (1994-2006) - Known as Expert/Scudo/Jumpy family.

Facelift Notes:

This 2004 model may fall within a facelifted period of the first generation, often with minor styling and feature updates.

Production

Manufacturing Location:

Sevel Sud plant (Italy) - Joint venture between Fiat and PSA Group.