Engine Assembly:
Detailed breakdown of all engine components, including cylinder block, head, pistons, crankshaft, camshaft, timing gear, lubrication system, and cooling system.
Fuel System:
Components for fuel tank, lines, filters, injection pump, injectors, and associated hardware.
Cooling System:
Radiator, fan, water pump, thermostat, coolant hoses, and related fittings.
Exhaust System:
Exhaust manifold, exhaust pipe, muffler, and mounting hardware.
Transmission And Drivetrain:
Clutch assembly, gearbox, differential, drive shafts, axle components, and PTO (Power Take-Off) unit.
Hydraulic System:
Hydraulic pump, control valve, lift arms, cylinders, hoses, and hydraulic fluid reservoir and filter.
Steering System:
Steering wheel, steering column, steering box, tie rods, and linkage components.
Braking System:
Brake pedal, master cylinder, brake lines, brake calipers/drums, and associated hardware.
Electrical System:
Battery, starter motor, alternator, ignition system, lighting components, wiring harnesses, and dashboard instruments.
Front Axle And Steering:
Front axle housing, kingpins, steering knuckles, and front wheel components.
Rear Axle And Hubs:
Rear axle housing, final drives, hub assemblies, and mounting hardware.
Wheels And Tires:
Wheel rims, tires, valve stems, and lug nuts/bolts.
Operator Station And Controls:
Seat, steering console, control levers, pedals, and instrumentation.
Bodywork And Fenders:
Hood, fenders, side panels, grille, and associated fasteners.
Hitches And Drawbars:
Tractor hitch components, drawbar, and attachment points.
Loader Components:
Parts for front-end loaders, including booms, cylinders, hoses, brackets, and controls.
Mower Components:
Parts for PTO-driven mowers, including cutting heads, drive shafts, and mounting hardware.
Parts Identification:
Clear identification of every part with corresponding part numbers, exploded views, and detailed illustrations.
Assembly Order:
Indicates the correct sequence of assembly for various components, crucial for proper fitment and function.
Component Interchangeability:
Implied by parts catalog structure, allowing identification of compatible parts across different builds or updates.
Troubleshooting Assistance:
While not a troubleshooting manual, correct part identification is fundamental for diagnosing and rectifying issues.
Depth Level:
Comprehensive, focused on parts identification and sourcing for maintenance, repair, and restoration.
Applicability:
Covers all major assemblies and sub-assemblies of the David Brown 1190 tractor and specified special equipment.
Engine Oil Change:
Typically every 100-150 operating hours or annually.
Fuel Filter Change:
As recommended by manufacturer, typically with oil changes or when experiencing fuel issues.
Air Filter Cleaning Replacement:
Check and clean regularly, replace as needed (e.g., every 100-250 hours or if damaged).
Hydraulic Fluid Change:
Typically every 500-1000 operating hours or as per specific manual recommendations.
Engine Oil Type:
API CD or CE rated multi-viscosity engine oil, SAE 15W-30 or 10W-30 recommended depending on ambient temperature.
Hydraulic Fluid Type:
CAT TO-2 or equivalent hydraulic fluid (e.g., Hy-Tran, UTF - Universal Tractor Fluid).
Transmission Fluid Type:
Refer to manual, often similar to hydraulic fluid specifications if integrated.
Coolant Type:
Ethylene glycol based antifreeze with corrosion inhibitors, mixed 50/50 with water.
Common Wear Items:
Clutch wear, hydraulic pump and cylinder seals, PTO clutch, starter motor, and alternator are common wear items.
Electrical Issues:
Wiring harness degradation over time, starter solenoid failure, and generator/alternator brush wear.
Engine Specific:
Gasket leaks (head gasket, oil pan), injector pump timing, and glow plug reliability.