Description:
The Gilera Fuoco 500, also known as the Piaggio MP3 Yourban 500 in some markets, is a unique three-wheeled scooter designed for stability and comfort. This manual provides professional-grade repair and maintenance information essential for owners and technicians.
Manual Advantage:
Provides the same level of detail and accuracy as official dealer workshop manuals.
Information Access:
Thousands of pages of diagrams and detailed information for specific vehicle repair at the click of a mouse.
Manual Scope:
Covers all service and repair procedures, including electrical diagrams, torque settings, and fluid capacities.
Authenticity:
Original workshop manuals written by the manufacturers, ensuring accuracy.
Market Segment:
Maxi-scooter, three-wheel scooter segment.
Competitors:
Piaggio MP3 series (various displacements), Yamaha Tricity.
Engine:
Complete engine overhaul, rebuild, diagnostics, tuning
Transmission:
Automatic transmission (CVT) service, repair, and maintenance
Brakes:
Front and rear brake system service, including hydraulic components and ABS (if equipped)
Suspension:
Front suspension (dual-arm steering system), rear suspension (shock absorber, swingarm) service and adjustment
Electrical:
Complete wiring diagrams, electrical component diagnostics, lighting, ignition, starting, charging systems
Fuel System:
Fuel injection system, fuel pump, injectors, fuel tank service
Cooling System:
Radiator, fan, thermostat, coolant flow diagnostics
Exhaust System:
Exhaust pipe, muffler, catalytic converter inspection and replacement
Bodywork:
Body panel removal and installation, fairings, seating, storage compartment service
Chassis:
Frame integrity checks, steering system components
Instrumentation:
Speedometer, tachometer, fuel gauge, temperature gauge, warning lights diagnostics.
Lighting System:
Headlight, taillight, brake lights, turn signals, dashboard illumination.
Starting Charging System:
Battery, starter motor, alternator/stator, voltage regulator.
Exhaust Emissions:
Catalytic converter, oxygen sensors (if equipped), emissions control systems.
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, spark plug service
Troubleshooting:
Diagnostic procedures for common and uncommon faults, fault code interpretation
Repair:
Step-by-step repair instructions for all major and minor components
Diagnostics:
Factory diagnostic procedures, live data interpretation (where applicable to the era)
Technical Specifications:
Torque settings, fluid capacities, engine tolerances, electrical specifications
Component Replacement:
Detailed steps for replacing individual components like starter motor, alternator, fuel pump, brake calipers, etc.
Adjustment Procedures:
Throttle cable adjustment, parking brake adjustment, suspension pre-load adjustment.
Diagnostic Charts:
Flowcharts and guides for diagnosing specific symptoms.
Depth:
Comprehensive coverage from basic maintenance to full engine and transmission rebuilds.
Diagnostic Tools:
Information on factory diagnostic tools and procedures (may require specific hardware not included).
Engine Rebuild:
Detailed instructions for cylinder head removal/installation, piston and ring replacement, crankshaft assembly.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, multimeter testing.
Length:
Approx. 2,170 mm (85.4 in)
Width:
Approx. 800 mm (31.5 in) (at handlebars)
Height:
Approx. 1,470 mm (57.9 in) (to top of windshield)
Wheelbase:
Approx. 1,550 mm (61.0 in)
Seat Height:
Approx. 790 mm (31.1 in)
Dry Weight:
Approx. 275 kg (606 lbs)
Gross Vehicle Weight Rating:
Not specified, but typically includes rider and cargo.
Fuel Capacity:
Approx. 12 liters (3.2 US gal)
Oil Change Interval:
Typically every 6,000-10,000 km (3,700-6,200 miles) or annually, refer to specific manual for exact intervals.
Air Filter Replacement:
Inspect every 6,000 km, replace as needed or at manufacturer recommended intervals.
Spark Plug Replacement:
Typically every 12,000-18,000 km (7,500-11,000 miles).
Engine Oil Type:
SAE 5W-40 Synthetic Motorcycle Oil, API SG or higher.
Engine Oil Capacity:
Approx. 1.7 liters (1.8 US qt) with filter change. Consult manual for exact capacity.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Transmission Fluid:
No separate transmission fluid, engine oil lubricates transmission components.
Final Drive Fluid:
Oil for rear differential/final drive (if applicable, consult manual), typically SAE 80W-90 GL-4.
Common Wear Items:
CVT belt wear, suspension linkage wear, brake pad and disc wear.
Potential Electrical:
Corrosion in connectors, charging system issues (regulator/stator).
Suspension Locking:
Rare instances of suspension locking mechanism issues, requiring specific diagnostic and repair procedures.
Engine Performance:
Intermittent rough idling, power loss due to injector fouling or fuel pump issues.
