Mazda 3 MazdaSPEED 3 BL Series 2009-2012 Workshop Manual

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🏷️ Basic Information Identification Make: Mazda Model: Mazda3 / Mazdaspeed3 Chassis Code: BL Series Production Years: 2009-2012 Codes Engine Code Primary: L5-VE (2.5L MZR) Engine Code Secondary 1: LF-VE (2.0L...

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类型: Car

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标签: 2009 2010 2011 2012 Car Cars Featured Mazda Mazda 3 Mazdaspeed 3 BL Series Mazdaspeed Models

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Mazda3 / Mazdaspeed3

Chassis Code:

BL Series

Production Years:

2009-2012

Codes

Engine Code Primary:

L5-VE (2.5L MZR)

Engine Code Secondary 1:

LF-VE (2.0L MZR)

Engine Code Secondary 2:

MZR-CD (2.2L Turbo-Diesel)

Transmission Code Manual 1:

G35M-R

Transmission Code Manual 2:

G66M-R

Transmission Code Manual 3:

A26M-R

Transmission Code Automatic:

FS5A-EL

👋 Introduction

Market Position

Segment:

Compact/Sport Compact Sedan and Hatchback

Target Audience:

Enthusiasts, DIY mechanics, professional technicians.

Competitive Analysis

Competitors:

Honda Civic Si, Volkswagen GTI, Subaru WRX, Ford Focus ST.

Key Features

Performance Focus:

Emphasis on the Mazdaspeed variant's turbocharged performance and handling.

Completeness:

Identical to manuals used by authorized Mazda technicians.

Utility:

Covers all essential repair, maintenance, and servicing needs.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service & Repair

Secondary Coverage:

Owner's Manual

Page Count

Estimated Pages:

3500+

Manual Type

Type:

Comprehensive Service Manual

Language

Language:

English

Format

Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, inspection, and repair procedures.

Engine Diagnostics:

On-board diagnostics, symptom troubleshooting, DTC (Diagnostic Trouble Code) interpretation.

Fuel System:

Fuel injection system, fuel pump, injectors, fuel pressure diagnostics.

Lubrication System:

Oil pump, oil filter, oil passages, lubrication specifications.

Cooling System:

Radiator, thermostat, water pump, coolant flow, pressure testing.

Intake Air System:

Air filter, intake manifold, turbocharger (for specific variants), intercooler.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, O2 sensors.

Emission System:

EVAP system, EGR system, emission control components.

Charging System:

Alternator, battery, voltage regulator, wiring.

Ignition System:

Spark plugs, ignition coils, crankshaft/camshaft position sensors.

Starting System:

Starter motor, starter solenoid, battery connections.

Cruise Control:

Component testing, actuator diagnostics, system operation.

Engine Control:

ECU (Engine Control Unit) operation, sensor inputs, actuator outputs, programming.

Suspension:

Front and rear suspension components, struts, shock absorbers, bushings.

Wheel Alignment:

Alignment angles (camber, caster, toe), adjustment procedures.

Wheels And Tires:

Tire specifications, wheel balancing, tire rotation.

Driveline Axle:

CV joints, drive shafts, differential (if applicable).

Brake System:

Brake pads, rotors, calipers, brake lines, fluid flush and bleed procedures.

ABS modulator, wheel speed sensors, ABS control module diagnostics.

Parking Brake:

Mechanical and electronic parking brake systems, adjustment and repair.

Clutch:

Clutch disc, pressure plate, release bearing, clutch fluid, hydraulic system.

Automatic Transmission:

Internal components, fluid and filter changes, torque converter, solenoids, valve body.

Manual Transmission:

Gearbox overhaul, internal components, shift mechanisms, fluid specifications.

Steering:

Power steering system (hydraulic or electric), steering rack, tie rods.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, blower motor.

Restraints:

Airbag system, seat belts, SRS module diagnostics.

Body Accessories:

Interior and exterior trim, seals, weatherstripping.

Immobolizer:

Keyless entry system, immobilizer unit, transponder key diagnostics.

Navigation System:

Component identification, basic troubleshooting.

Entertainment System:

Audio system components, speaker replacement, basic diagnostics.

Body Panels:

Removal and installation of fenders, hoods, bumpers.

Doors Liftgate:

Door mechanisms, locks, window regulators, liftgate operation.

Glass Windows Mirrors:

Glass replacement, mirror assembly repair.

Exterior Interior Trim:

Molding removal and installation, interior panel access.

Security Locks:

Central locking system, door locks, keyless entry functions.

Power Accessories:

Power windows, power seats, power mirrors.

Sunroof Seats:

Sunroof mechanism, seat adjustment mechanisms.

Lighting System:

Headlights, taillights, interior lighting, bulb replacement, wiring.

Wiper Washer:

Wiper motor, linkages, washer pump, fluid reservoir.

Technical Data:

Specifications for all covered systems.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspections.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults.

Repair:

Step-by-step instructions for component removal, repair, and reinstallation.

Diagnostics:

Utilizing diagnostic tools and interpreting sensor data for fault finding.

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds).

Visuals:

Detailed exploded views, diagrams, and photographic illustrations.

Write Ups:

Detailed, step-by-step written procedures.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printable:

Fully printable (selected pages or entire manual).

Searchable:

Likely searchable text content (common for professional PDFs).

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Name:

2.5L L5 MZR I4 (Naturally Aspirated)

Fuel Type:

Petrol (Gasoline)

Secondary Engine 1

Engine Name:

2.0L LF MZR I4 (Naturally Aspirated)

Fuel Type:

Petrol (Gasoline)

Secondary Engine 2

Engine Name:

2.2L MZR-CD I4 (Turbo-Diesel)

Fuel Type:

Diesel

Performance

Mazdaspeed Variant Engine Type:

Turbocharged I4 (Likely based on 2.3L MZR DISI Turbo, but the manual lists 2.5L L5 MZR which is unusual for Mazdaspeed 3 BL. Will assume coverage for applicable Mazdaspeed engines.)

Mazdaspeed 3 Bl Turbo Engine Spec Example:

For the earlier Mazdaspeed 3 (BK), the 2.3L MZR DISI Turbo produced ~263 hp and ~280 lb-ft. The BL generation likely saw similar or slightly improved figures for its turbo variant.

Fuel System

Injection Type:

Electronic Fuel Injection (EFI) / Direct Injection (DISI for turbo models)

🔧 Transmission

Standard

Standard Transmission:

Manual Transmission

Optional

Optional Transmission:

Automatic Transmission

Features

Manual Gearboxes Listed:

G35M-R, G66M-R, A26M-R

Automatic Gearbox Listed:

FS5A-EL

Mazdaspeed Transmission Type:

Typically a reinforced manual gearbox for performance applications.

📐 Dimensions

Exterior

Body Styles:

Sedan and Hatchback

Wheelbase Example:

Approx. 2640 mm (103.9 inches) for BL generation.

Weights

Curb Weight Range:

Varies by engine and trim, typically 1350-1500 kg (2976-3307 lbs).

🛡️ Safety Features

Ratings

IIHS Top Safety Pick Example:

Mazda3 BL models generally performed well in crash testing, often achieving 'Good' ratings from IIHS for various impact categories.

Active Features

Active Safety Systems:

ABS, EBD, DSC (Dynamic Stability Control), Traction Control System (TCS).

Passive Features

Passive Safety Systems:

Multiple airbags (front, side, curtain), pre-tensioner seatbelts, impact-absorbing body structure.

💡 Technology Features

Infotainment

Infotainment System:

Available with integrated infotainment systems, including navigation options and Bose premium audio on higher trims.

Driver Assistance

Driver Assistance Features:

Available features could include rain-sensing wipers, automatic headlights, and parking sensors.

Connectivity

Connectivity Options:

Auxiliary audio input, Bluetooth connectivity (depending on trim and factory options).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type.

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Cabin Air Filter:

Replace every 15,000-20,000 miles (24,000-32,000 km) or annually.

Spark Plugs:

Replace around 75,000 miles (120,000 km) for standard iridium plugs.

Coolant Flush:

Mazda FL22 coolant typically has a long service life, often 10 years/120,000 miles. Refer to manual for exact interval and type.

Fluid Specifications

Engine Oil Type:

API SN/SP, ILSAC GF-5/GF-6. Viscosity: 5W-20 or 0W-20 recommended (check manual for specific engine/climate).

Transmission Fluid Manual:

GL-4 gear oil, viscosity typically 75W-90 (verify with manual).

Transmission Fluid Automatic:

Mazda ATF Type T-IV or equivalent (verify with manual).

Brake Fluid Type:

DOT 3 or DOT 4 (verify with manual).

Known Issues

Common Wear Items:

Clutch wear (especially on manual transmissions), suspension bushings, catalytic converter (potential clogging in older diesels), intake carbon buildup (direct injection engines).

Mazdaspeed Specific:

Turbocharger hose failures, clutch upgrades often recommended for hard driving, potential for direct injection injector issues.

📚 Vehicle History

Brand Heritage

Brand Focus:

Mazda is known for its 'Zoom-Zoom' driving dynamics and reliable engineering.

Model Evolution

Generation 2:

The BL is the second generation of the Mazda3, launched in late 2008 for the 2009 model year, succeeding the BK generation.

Mazdaspeed Performance Variant:

The Mazdaspeed3 variant represents Mazda's high-performance offering in the compact segment, focusing on turbocharged power and sport-tuned chassis.

Production

Manufacturing Locations:

Primarily Japan (Hofu Plant) and other global assembly sites.

🏆 Awards & Recognition

Recognitions

Automotive Journal Awards:

The Mazda3, in general, has received numerous accolades from automotive publications for its driving dynamics and styling throughout its generations.