Model Variant:
DT6 outboard motor
Production Years Covered:
1988-1997
Vehicle Type:
Marine outboard engine
Manual Coverage:
1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 Suzuki DT6
Manual Title:
Suzuki DT6 Workshop Service Manual for Repair
Document Type:
Workshop service / repair manual
Primary Audience:
Suzuki dealership mechanics and marine technicians
Secondary Audience:
DIY owners performing their own outboard maintenance and repair
Skill Range:
Written so a comparatively new person can follow the procedures
Procedure Style:
Step-by-step sequential instructions for removal, disassembly, assembly, repair and check
Illustrations:
Detailed illustrations, exploded diagrams, drawings and photos
Special Tools:
Service tool numbers referenced and depicted where usage is not obvious
Reference Extras:
Special notes, important points, service data and precautions included
Portability:
Viewable on any Windows, Mac or Linux computer
Printing:
All pages are printable
Delivery:
Instant download after payment
Coverage Areas:
Maintenance, adjustments, service, removal and installation of vehicle components
Depth:
Most detailed, comprehensive step-by-step procedures from top to bottom
Scope:
All service and repair instructions included for the listed model years
Manual Type:
Workshop Service Manual for Repair
Delivery Method:
Instant Download
Software Required:
Adobe Reader
Compatibility:
Windows, Mac and Linux OS
Shipping:
No shipping costs, no CD or paper manual
Engine Mechanical:
Cylinder head, cylinder, piston, crankshaft and crankcase service
Fuel System:
Carburetor removal, disassembly, cleaning, adjustment and installation
Ignition System:
Ignition coil, spark plug and ignition timing service
Electrical System:
Charging, starting and wiring checks
Lower Unit:
Gearcase, water pump, propeller shaft and gear housing service
Cooling System:
Water pump impeller and cooling passage service
Powerhead:
Powerhead removal, disassembly, inspection, reassembly and installation
Lubrication:
Gear oil and lubrication service points
Adjustments:
Carburetor, throttle linkage and idle adjustments
Removal and Installation:
Component removal and installation in sequential order
Disassembly and Assembly:
Component disassembly and reassembly procedures
Inspection and Testing:
Check and test procedures with service data
Troubleshooting:
Diagnosis guided by special notes and important points
Technical Depth and Parts
Service Data:
Specifications, characteristics and tolerances provided
Illustrations:
Exploded diagrams, drawings and photos for every procedure
Special Tools:
Tool numbers referenced with illustrations
Parts Information:
Component identification and part references within procedures
Precautions:
Safety and handling precautions flagged before service work
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Engine Type:
Suzuki DT6 two-stroke outboard
Displacement:
164 cc (10.0 cu in)
Bore x Stroke:
N/A - not specified for this model
Rated Output:
6 hp (4.4 kW)
Full Throttle Operating Range:
N/A - not specified for this model
Starting System:
Manual recoil start
Fuel Delivery:
Carburetor
Fuel Type:
Regular unleaded gasoline
Fuel Mix:
Two-stroke fuel/oil pre-mix
Recommended Mix Ratio:
N/A - not specified for this model
Overall Length:
N/A - varies by shaft length and tiller position
Wheelbase:
N/A - not applicable to an outboard motor
Shaft Length:
Short shaft and long shaft versions offered
Weight:
22 kg (48.5 lb) dry
Curb Weight:
N/A - not applicable to an outboard motor
Dry Weight:
Approximately 22 kg (48.5 lb)
Emergency Stop:
Engine stop switch with lanyard
Throttle Control:
Tiller twist-grip throttle with friction adjustment
Tilt System:
Manual tilt with shallow-water drive positions
Cowl:
Removable engine cowling protecting internal components
Anodes:
Sacrificial anodes to limit corrosion
Crash Test Information:
N/A - not applicable to an outboard motor
Induction:
Piston-ported two-stroke induction
Ignition:
Capacitor discharge ignition
Cooling:
Water pump with tell-tale indicator
Controls and Instrumentation
Control Type:
Tiller handle with twist-grip throttle
Warning System:
Overheat warning by tell-tale water flow
Infotainment:
N/A - not applicable to an outboard motor
Break-In Service:
First 20 hours: gear oil change and fastener checks
Engine Oil:
N/A - two-stroke, oil is mixed with fuel
Gear Oil:
Check and change per owner's maintenance schedule
Water Pump Impeller:
Inspect regularly, replace when worn or overheated
Spark Plugs:
Inspect, clean and gap; replace as needed
Anodes:
Inspect and replace when significantly eroded
Gear Oil:
Marine grade lower unit gear lubricant
Fuel Mix:
Two-stroke fuel/oil pre-mix
Water Pump Impeller:
Common wear item, especially in sandy or silty water
Anodes:
Wear rapidly in saltwater use
Propeller:
Subject to impact and blade damage
