🏷️ Basic Information

Make:

Vauxhall

Model:

Astra

Generation Code:

Mk II / T-Car platform

Chassis Codes:

Astra Mk II (Kadett E basis)

👋 Introduction

Market Segment:

Compact/Small Family Car

Competitors:

Ford Escort, Volkswagen Golf, Peugeot 309, Fiat Uno, Renault 9/11

Platform:

Based on the Opel Kadett E, known for its aerodynamic design and efficient packaging.

Body Styles:

Hatchback (3-door and 5-door), Saloon (4-door), Estate/Caravan (5-door), Convertible, and Van variants.

📋 Manual Details

Covered Years:

1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991

Page Count:

243

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF

Operating Systems:

Compatible with Windows, Mac, and Linux OS.

Software Requirement:

Adobe Reader or compatible PDF viewer.

Delivery Method:

Instant Download after payment confirmation.

📖 Manual Coverage

Engine:

Engine removal/installation, disassembly/assembly, diagnosis, lubrication, cooling system, fuel system (carburetor and early fuel injection), ignition system, exhaust system, emission controls, engine specifications.

Transmission:

Manual and automatic transmission removal/installation, disassembly/assembly, diagnosis, adjustments, fluid specifications.

Drivetrain:

Clutch system, drive axles, differentials, propshafts (if applicable).

Suspension:

Front and rear suspension components, steering system, wheel alignment specifications, removal/installation procedures.

Brakes:

Hydraulic brake system, disc and drum brakes, brake caliper/wheel cylinder overhaul, parking brake, bleeding procedures, specifications.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, ignition system components, wiring diagrams, fuse/relay locations, diagnosis of electrical faults.

Bodywork And Trim:

Body panel removal/installation, doors, hood, trunk lid, bumpers, interior trim, glass replacement, chassis identification.

Heating Ventilation Air Conditioning:

HVAC system components, operation, diagnosis, and repair (where applicable).

Wheels And Tires:

Wheel bolt patterns, tire pressure specifications, wheel alignment data.

Fuel Tank And Lines:

Removal, installation, and inspection of fuel system components.

Lighting And Signals:

Headlights, taillights, turn signals, interior lighting, bulb types, and wiring.

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication points, tune-up procedures.

Repair:

Component removal, installation, disassembly, assembly, overhaul, and replacement procedures for all major systems.

Troubleshooting:

Systematic diagnostic procedures for common faults, symptom-based troubleshooting guides.

Adjustments:

Carburetor idle speed and mixture, ignition timing, clutch pedal free play, brake adjustment, wheel alignment.

Depth Of Coverage:

Comprehensive step-by-step instructions, detailed explanations, pictorial diagrams, exploded views, and photographs for a wide range of repair and maintenance tasks, from basic servicing to more complex component overhauls.

Diagnostic Procedures:

Includes methods for diagnosing engine performance, electrical faults, and transmission issues using specifications and test procedures.

Special Tools:

References specific special service tools required for various repair and adjustment operations, with associated illustrations.

Torque Specifications:

Provides crucial torque values for all critical fasteners, essential for proper assembly and safety.

Wear Limits:

Includes specified wear limits for various components (e.g., brake discs, engine parts) to ensure correct repair and replacement.

📊 Manual Specifications

File Format:

PDF

Print Quality:

Printable, high-resolution pages suitable for professional use.

Binding Type:

Digital (Instant Download)

Paper Type:

Not applicable (digital format)

⚙️ Engine Specifications

Engine Family:

Family II (GM 'Camira' family) and Family 1 (GM 'Family 1' family) engines.

Engine Displacement Options:

1.2L, 1.3L, 1.4L, 1.6L, 1.8L (petrol), 1.5L, 1.6L, 1.7L (diesel).

Horsepower Range:

Approximately 55 hp (1.2L) to 115 hp (1.8L GTE models).

Fuel Delivery:

Carburetor (e.g., Pierburg 2E2) and early Electronic Fuel Injection (EFI) systems (e.g., Bosch LE2-Jetronic).

Ignition System:

Distributor-based, electronic ignition (e.g., Hall effect sensor).

🔧 Transmission

Manual Transmission:

4-speed and 5-speed manual transmissions.

Automatic Transmission:

3-speed automatic transmission (e.g., GM TH125/180).

Clutch Type:

Single dry plate, diaphragm spring clutch.

📐 Dimensions

Length:

Approx. 4030 mm (Hatchback)

Width:

Approx. 1660 mm

Height:

Approx. 1400 mm (Hatchback)

Curb Weight:

Approx. 900-1100 kg, depending on body style and engine.

Wheelbase:

Approx. 2520 mm

🛡️ Safety Features

Crash Test Performance:

Information not readily available for this specific generation's Euro NCAP ratings, but generally considered to meet standards of its era.

Braking System:

Front disc brakes, rear drum brakes. ABS was an option on later models.

Seat Belts:

Front seat belts, rear seat belts (lap belts in rear, often diagonal front only as standard initially).

💡 Technology Features

Audio System:

Basic radio/cassette players, often with optional amplifier or upgraded speaker systems.

ABS:

Anti-lock Braking System (ABS) was an optional feature on higher trim levels and later production models.

Diagnostic Ports:

OBD-I (On-Board Diagnostics I) system, with proprietary GM diagnostic connectors often used for initial fault finding.

🔧 Maintenance

Oil Change Interval:

Typically every 12,000 km or 12 months, whichever comes first (may vary by engine and oil specification).

Timing Belt Replacement:

Recommended replacement interval for most engines is around 60,000 km or 4 years.

Engine Oil Grade:

Refer to manual for specific grades (e.g., 10W-40 or 15W-40 API SF/CD).

Coolant Type:

Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Transmission Fluid Manual:

GL-4 75W/80 or 80W/90 gear oil.

Transmission Fluid Automatic:

Dexron II or equivalent automatic transmission fluid (ATF).

Common Wear Items:

Suspension bushes (especially front wishbone), exhaust system corrosion, clutch wear, aging rubber hoses, fuel pump reliability, carburetor issues on older models.

Electrical Faults:

Corrosion in connectors, alternator issues, starter motor problems, faulty dashboard warning lights/gauges.

📚 Vehicle History

Vauxhall Legacy:

Vauxhall, as a British marque of General Motors, has a long history of producing reliable and practical family cars.

Astra Mk2 Development:

The Astra Mk II, launched in 1984, was a significant redesign based on the new front-wheel-drive Opel Kadett E platform, emphasizing aerodynamics and efficiency. It replaced the rear-wheel-drive Astra Mk I (Belmont).

Production Period:

1984-1991

Manufacturing Locations:

Primarily Ellesmere Port, United Kingdom (Vauxhall production).

🏆 Awards & Recognition

Design Awards:

The Opel Kadett E (basis for Vauxhall Astra Mk II) won the 'European Car of the Year' award in 1984, reflecting its advanced design for the time.